Layered Process Audit Checklist Digitalize this paper form now
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Cut inspection time by 50% Uncover more issues and solve them 4x faster Select from over 4000 expert-proofed templates Layered Process Audit Checklist Communication Does the employee know the quality policy? Yes No N/A Are employees aware of quality requirements? Yes No N/A Are employees aware of any recent Formal Customer Complaints (FCC's) / Quality issues? Yes No N/A Workplace Organization & Environment Is in-process & and outgoing material properly identified? Yes No N/A Is traceability in place? Yes No N/A Is nonconforming or suspect product identified and placed in designated area? Do you know where this is located? Yes No N/A Is material identified properly and heat number listed? Yes No N/A Is all scrap identified properly or in the proper container? Yes No N/A Are proper containers used in production, including outgoing material? Yes No N/A Are all containers properly marked for use in production? Yes No N/A Is containment information documented when the product is nonconforming? Yes No N/A Are all chemical bottles labeled correctly? Yes No N/A Set Up Are set up instructions available? Yes No N/A Are set up instructions followed? Yes No N/A Are change over instructions available? Yes No N/A Are change over instructions followed? Yes No N/A Operator Standardized Work Are operators following standardized work orders or control plans? Yes No N/A Control Plans / Work Instructions Are control plan / work instruction checks made at proper frequency, with the correct sample size and on the correct form? Yes No N/A Are product / process checks within specification? If not are reaction plans being followed? Yes No N/A First Time Quality Are operators aware of when a run has to go through 1st pc inspection? Yes No N/A Is reaction plan available and being followed? Yes No N/A Measurement Systems Are error proofing devices, gauges, and fixtures verified if available? Yes No N/A Are all gauges (required by the control plan / work instructions) available at the work station? Are all gauges numbered, calibrated? Yes No N/A What is / are the gauge number(s)? Yes No N/A Is the calibration up to date and what is the date of certification? Yes No N/A 5S Activities Are 5S activities complete to schedule? Yes No N/A Are slats clean (acceptable / unacceptable / NA)? Yes No N/A
Please note that this checklist template is a hypothetical example and provides only standard information. The template does not aim to replace, among other things, workplace, health and safety advice, medical advice, diagnosis or treatment, or any other applicable law. You should seek your professional advice to determine whether the use of such a checklist is appropriate in your workplace or jurisdiction.