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Plant Commissioning Checklist

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Plant Commissioning Checklist

Pumping Systems

Select large pump

Specify

Has final system head and pump system curves been received?

Has certified performance test data been received?

Has certified motor data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer O&M training occurred?

Is pump covered by a new or existing on-line training module?

Have manufacturer startup and functional tests occurred?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Were factory performance tests witnessed?

Were field performance tests witnessed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Select small pump

Specify

Has final system head and pump system curves been received?

Has certified performance test data been received?

Has representative motor data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer O&M training occurred?

Is pump covered by a new or existing on-line training module?

Have manufacturer startup and functional tests occurred?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Were field performance tests witnessed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Circuits, fuses, switches, terminals, etc. are provided with a legible and durable identification label.

No visible damage to impair safety.

Work done properly recorded in logbook.

An up-to-date schematic diagram displayed.

All accessible live parts screened with insulating plate or earthed metal.

All exposed conductive parts effectively earthed.

Earthing system effectively connected.

Warning notice displayed at main bonding connections.

All protective devices are functioned properly and correctly set.

Suitable interlock scheme provided to prevent parallel operation of two or more sources of supply and 4-pole incoming and interconnecting circuit breakers provided for supply to be taken from more than one source and is interconnected.

Electrically and mechanically interlocked 4-pole changeover device(s) where standby generator set(s) is installed.

The breaking capacity of all circuit breakers /interconnection devices are able to withstand the prospective fault current.

Protective relays have been correctly set and overcurrent protective devices suitably set for all circuits.

Protective type current transformers are used for protective relays.

A means of isolation provided for every circuit.

Operation of circuit breakers and main switches checked.

Control, indication and alarm functions checked.

No undersized conductor used between the main busbar and fuse/MCB’s.

Fuses/MCB’s matching the lowest rated conductor in the circuit.

Suitable cable terminations provided.

Cable conductors of correct phases connected.

Single-pole devices for protection or switching connected in phase conductors only.

Preliminary Treatment Process Equipment

Select comminutors and screening equipment

Specify

Has final system head and pump system curves been received?

Has certified performance test data been received?

Has representative motor data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer O&M training occurred?

Is pump covered by a new or existing on-line training module?

Have manufacturer startup and functional tests occurred?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Were field performance tests witnessed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Has representative equipment and motor performance test data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer startup occurred?

Has manufacturer O&M training occurred?

Is equipment covered by a new or existing on-line training module?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Have spare parts been received and turned over to Treatment Division?

Have electrical and control checks been completed?

Has warranty been received?

Select equipment

Specify

Has final system head and pump system curves been received?

Has certified performance test data been received?

Has representative motor data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer O&M training occurred?

Is pump covered by a new or existing on-line training module?

Have manufacturer startup and functional tests occurred?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Were field performance tests witnessed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Has representative equipment and motor performance test data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer startup occurred?

Has manufacturer O&M training occurred?

Is equipment covered by a new or existing on-line training module?

Have electrical and control checks been completed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Secondary Treatment Process Eqiupment

Select secondary treatment equipment

Specify

Has final system head and pump system curves been received?

Has certified performance test data been received?

Has representative motor data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer O&M training occurred?

Is pump covered by a new or existing on-line training module?

Have manufacturer startup and functional tests occurred?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Were field performance tests witnessed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Has representative equipment performance test data been received?

Has representative (certified if larger than 250 HP) motor performance test data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer startup and functional tests occurred?

Has manufacturer O&M training occurred?

Is equipment covered by a new or existing on-line training module?

Have electrical and control checks been completed?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Has testing to demonstrate uniform air flow distribution been completed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Have clarifier torque tests been completed?

Select disinfection equipment

Specify

Has final system head and pump system curves been received?

Has certified performance test data been received?

Has representative motor data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer O&M training occurred?

Is pump covered by a new or existing on-line training module?

Have manufacturer startup and functional tests occurred?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Were field performance tests witnessed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Has representative equipment performance test data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has UV manufacturer inspected the installation?

Has contractor/vendor inspected the installation?

Has UV manufacturer startup and functional tests occurred?

Has contractor/vendor startup and functional tests occurred?

Has UV manufacturer O&M training occurred?

Has contractor/vendor O&M training occurred?

Is equipment covered by a new or existing on-line training module?

Have electrical and control checks been completed (see separate checklist)

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Is equipment covered by a new or existing on-line training module?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Has UV level control failure to safe condition been demonstrated?

Has chemical handling and storage safety equipment been demonstrated and accepted?

Tertiary Treatment Process Equipment

Select filtration equipment

Specify

Has final system head and pump system curves been received?

Has certified performance test data been received?

Has representative motor data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer O&M training occurred?

Is pump covered by a new or existing on-line training module?

Have manufacturer startup and functional tests occurred?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Were field performance tests witnessed?

Has warranty been received?

Have spare parts been received and turned over to Treatment Division?

Has representative equipment and motor performance test data been received?

Has final approved shop drawings been received?

Has final approved O&M manual been received?

Has manufacturer inspected the installation?

Has manufacturer startup occurred?

Has manufacturer O&M training occurred?

Is equipment covered by a new or existing on-line training module?

Have spare parts been received and turned over to Treatment Division?

Has functionality of manufacturer control system been demonstrated?

Has vendor control panel/facility SCADA system interface been successfully demonstrated?

Have electrical and control checks been completed?

Has warranty been received?

Completion

Additional Comments

Checked by

Witnessed by

Contractor Name & Signature