6s Lean - Increase safety and productivity at the workplace in 6 simple steps.
The level of practical implementation of the 6S lean method is a reliable indicator of the existing potential. Lots of companies are starting making use of lean practices which means striving for maintaining a zero waste environment.
An enterprise can follow 3 different concepts such as Total quality management, 6 Sigma or 6S system. 6S (also known as 5S + safety) serves to increase, optimize and maintain productivity and safety in the workplace. It is based on the 5S methodology.
This simple but effective method creates a fundamentally structured work environment. In this way, you create the optimal conditions in your company for a focused workflow and a sustainable safety culture for your employees.
What do terms, such as Seiri, Seiton, Seiso, Seiketsu and Shitsuke mean? These terms describe simple measures which help you to achieve minimalism and sustainability in the coordination of your company policy. Learn the exact definitions of the individual steps here:
For a deeper understanding and as proof of the effectiveness of this method, it is important to know the origins and background of this method: The 5s method is part of the Lean method and is therefore considered a continuous optimization process.
The principle was developed in the early 20th century by the Japanese Taiichi Ono, who significantly influenced the production philosophy of Toyota. What is innovative about the method is its minimalist and cyclical approach and the clear encouragement of employee participation. After all, employees are largely responsible for the implementation and maintenance of the method.
The last S stands for Safety. The reason why this element was included is that exactly safety is crucial at the workplace. It has a direct influence on employee productivity, job satisfaction and the reliability of the work environment, in general. Therefore, it is considered that providing safety warnings and work guidelines at the point of necessity can have a huge impact on the work cycle.
For example, every company of any size must ensure they have an emergency fire exit and a fire extinguisher, first aid stations, and safety showers, etc. Also, it is important that the essential protection equipment is placed in an easily reachable area and ready for immediate usage. This means that 5s principles in warehouses are especially relevant .
6s Lean or 5s + safety is more than just cleaning up! This is about a consequent and continuous process improvement. Implementing 6s can result in several serious mistakes, such as using the method once or communicating incorrectly with your employees. Find out how to implement 6S Lean in manufacturing and other industries. The following three tips will help you to implement 6s in a step-by-step and meaningful way.
Here you will find the main advantages of implementing 6s Lean for your company in a nutshell:
Make your workplace a clean and safe place with the 6S method today! Start by downloading our free 5S and 6S audit templates from Lumiform.
Lumiform gives you the flexibility to perform any inspection you want - anytime, anywhere. Inspect construction sites and restaurants for food safety, perform temperature checks, safety briefings and more. Lumiform is the ideal mobile solution for audits and inspections in all industries.
Use this lean 6s audit checklist template to take a tour of your business using the lean 6 method. A report is then automatically generated. See template
Use 6S lean manufacturing walkthis template to implement the 6S method in your company and benefit from the method every day. See template