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6s Lean Manufacturing Walk Checklist

A 6s audit checklist manufacturing is a powerful tool to help ensure manufacturing processes are running efficiently and safely. It covers 6 key areas – Sort, Set in Order, Shine, Standardize, Sustain, and Safety – and helps identify areas for improvement. It can help identify wasteful activities, unsafe conditions, and areas for improvement. This checklist is essential for lean manufacturing organizations.

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Are there excess supplies and equipment present?
Are work areas cluttered (this includes pick cart work areas)?
Is product in correct locations ( part on correct shelf, product in correct composite )?
Systematic Organization
Are items placed in marked locations, I.e. pallet jacks, garbage cans, supplies, etc.?
Are supplies within posted min/max requirements?
Are shelves organized (boxes closed, one box open at a time, no trash present)?
Are employees following work instructions?
Are floors clear of dirt and debris?
Is equipment clean and organized?
Are cleaning supplies accessible?
Is signage in good condition?
Are employees addressing cleanliness issues as they see them?
Simplify and Standardize
Are ISO work instructions posted and up to date?
Are supplies readily accessible?
Are quantities and limits such as pallet heights visible?
Is work left incomplete ( previous day product left out, etc)?
Do employees know ISO and 5S practices?
Are employees dressed in Fastenal apparel?
Are proper forms being utilized (ladder, lift and harness inspections, battery sheets, etc.)?
Are previous audit results posted?
Are fire exits and extinguishers accessible?
Are employees using proper PPE, I.e. gloves in rod and strut, steel toes on docks, eye protection in tool repair, etc.?
Are employees adhering to cell phone and radio policy?
Is the department free of trip hazards?
Are safety guards in use (cage doors, mezzanine gates, machine guards, dock chains, etc.)?
Are employees using caution around machines?
Are pallets and composites laying flat and stacked securely and neatly?
Are proper lifting procedures being observed?
Are pallets that are in use in good condition?
Are only trained employees operating equipment?
Are employees signaling at intersections?
Are employees using reverse appropriately when carrying large loads?
Are forklifts left only in appropriate areas?
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Essential checklist for lean manufacturing organizations: 6s audit checklist manufacturing

The 6s audit checklist manufacturing is a valuable tool for any manufacturing facility. It is designed to help streamline operations, improve workflows, and reduce waste. By walking through the checklist and implementing the best practices it outlines, manufacturers can increase their efficiency and profitability.

The 6s Lean Manufacturing Walk Checklist helps manufacturers identify and address areas of waste, such as excess inventory, inefficient processes, and redundant activities. By implementing the best practices outlined in the checklist, manufacturers can reduce their costs and improve their bottom line. Such checklists promote a culture of continuous improvement and standardization, which can help ensure that operations are consistently running smoothly.

The checklist also encourages manufacturers to take a proactive approach to safety and quality control. By following the best practices outlined in the checklist, manufacturers can ensure that their operations are safe and compliant with industry standards. This can help to reduce the risk of costly accidents, as well as ensure that the quality of the products they produce is up to standard.

Please note that this checklist template is a hypothetical appuses-hero example and provides only standard information. The template does not aim to replace, among other things, workplace, health and safety advice, medical advice, diagnosis or treatment, or any other applicable law. You should seek your professional advice to determine whether the use of such a checklist is appropriate in your workplace or jurisdiction.
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