6S Lean Manufacturing Walk Checklist Download as PDF Digitalize this paper form now
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Cut inspection time by 50% Uncover more issues and solve them 4x faster Select from over 4000 expert-proofed templates 6S Lean Manufacturing Walk Checklist (page name not set) Audit Sort Are there excess supplies and equipment present? 0 1-5 >5 Are work areas cluttered (this includes pick cart work areas)? 0 1-5 >5 Is product in correct locations ( part on correct shelf, product in correct composite )? 0 1-5 >5 Systematic Organization Are items placed in marked locations, I.e. pallet jacks, garbage cans, supplies, etc.? 0 1-5 >5 Are supplies within posted min/max requirements? 0 1-5 >5 Are shelves organized (boxes closed, one box open at a time, no trash present)? 0 1-5 >5 Are employees following work instructions? 0 1-5 >5 Shine Are floors clear of dirt and debris? 0 1-5 >5 Is equipment clean and organized? 0 1-5 >5 Are cleaning supplies accessible? 0 1-5 >5 Is signage in good condition? 0 1-5 >5 Are employees addressing cleanliness issues as they see them? 0 1-5 >5 Simplify and Standardize Are ISO work instructions posted and up to date? Yes No N/A Are supplies readily accessible? 0 1-5 >5 Are quantities and limits such as pallet heights visible? 0 1-5 >5 Is work left incomplete ( previous day product left out, etc)? 0 1-5 >5 Do employees know ISO and 5S practices? Yes No N/A Are employees dressed in Fastenal apparel? Yes No N/A Are proper forms being utilized (ladder, lift and harness inspections, battery sheets, etc.)? Yes No N/A Sustain Are previous audit results posted? Yes No N/A Safety Are fire exits and extinguishers accessible? Yes No N/A Are employees using proper PPE, I.e. gloves in rod and strut, steel toes on docks, eye protection in tool repair, etc.? Yes No N/A Are employees adhering to cell phone and radio policy? Yes No N/A Is the department free of trip hazards? Yes No N/A Are safety guards in use (cage doors, mezzanine gates, machine guards, dock chains, etc.)? Yes No N/A Are employees using caution around machines? Yes No N/A Are pallets and composites laying flat and stacked securely and neatly? Yes No N/A Are proper lifting procedures being observed? Yes No N/A Are pallets that are in use in good condition? Yes No N/A Forklift Are only trained employees operating equipment? Yes No N/A Are employees signaling at intersections? Yes No N/A Are employees using reverse appropriately when carrying large loads? Yes No N/A Are forklifts left only in appropriate areas? Yes No N/A This template is also available in:
Please note that this checklist template is a hypothetical appuses-hero example and provides only standard information. The template does not aim to replace, among other things, workplace, health and safety advice, medical advice, diagnosis or treatment, or any other applicable law. You should seek your professional advice to determine whether the use of such a checklist is appropriate in your workplace or jurisdiction.