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Inspection software for manufacturing and quality teams

Inspection software for manufacturing and quality teams

Give operators clear digital checklists, catch defects earlier, and turn every shop floor finding into a traceable corrective action.

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Trusted by manufacturers to run consistent inspections and keep audit trails ready

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Manual checks slow decisions and hide recurring deviations

Findings get stuck in media breaks and double entry

Operators capture results on paper or in Excel, then someone retypes findings later before actions can start. By the time data is visible, the shift has changed and the chance to fix the root cause has already passed.

Corrective actions lack owners, deadlines, and proof

Deviations are assigned through email or WhatsApp with no status tracking and no audit trail. You cannot prove who did what and when, and overdue measures stay open until the next quality review or an auditor asks for evidence.

ERP and compliance needs do not connect to the shop floor

Quality teams need findings to create work orders, trigger CAPA, and feed ISO or IATF reporting, but systems stay disconnected. Reports are exported manually, approvals are handled outside the process, and long term retention becomes a risk for claims and audits.

How Lumiform works for manufacturing teams

Lumiform lets you build standardized inspections for shop floor, maintenance, and quality, capture results on mobile, trigger actions automatically, and keep a full audit trail that connects to your ERP and reporting tools.

1. Build standardized checks for every line and shift

  • Templates and imports
  • Conditional logic
  • Measurement fields
1. Build standardized checks for every line and shift

2. Operators complete checks on the shop floor offline

Operators and supervisors complete inspections on mobile where the work happens, even in large halls or basements with weak reception. QR codes or asset tags can be scanned to confirm the right machine and point, and entries are saved locally and synced automatically when the device reconnects.
  • Works offline
  • QR code confirmation
  • Role based access
2. Operators complete checks on the shop floor offline

3. Deviations trigger CAPA and work orders automatically

When a value is out of tolerance or a defect is flagged, Lumiform creates a corrective action with owner, due date, and evidence and notifies the right team. You can route issues to maintenance, quality, or production, and integrate via API so findings create work orders in your ERP without re entry.
  • Auto actions on failure
  • ERP API integration
  • Clear ownership
3. Deviations trigger CAPA and work orders automatically

4. Reports, approvals, and long term records stay ready

Completed inspections generate reports as PDF or Excel and can be filed automatically to systems like SharePoint. Approval workflows keep reviews consistent, and records stay searchable by line, asset, batch, or date, so you can support ISO audits, warranty claims, and investigations years later.
  • PDF and Excel exports
  • Approval workflow
  • SharePoint filing
4. Reports, approvals, and long term records stay ready
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Measured gains across manufacturing quality and safety

Manufacturing teams using Lumiform report faster audits and clearer corrective action tracking.

31%

faster completion of inspection rounds and LPAs

36%

faster close out of corrective actions after findings

45%

reduction in time spent transferring data into ERP

Lumiform covers every key check across your manufacturing operation

Quality, safety, and equipment checks run in one system, so your data stays clean and actions stay tracked.

Quality control and inspection rounds

Operators run shop floor inspection rounds and quality checks on mobile, capture measurements and evidence, and flag deviations immediately so issues are acted on during the shift, not days later.
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Layered process audits and LPAs

Quality leaders run layered process audits with standardized questions across lines and plants. Results stay comparable, and failed points create actions so recurring process drift is fixed early.
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Non conformance and CAPA tracking

Maintenance and production teams inspect machines and tools using QR codes or asset IDs. Findings create repair actions, and you keep a searchable history by machine, line, and shift for reliability work.
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5S, Kaizen, and Gemba walks

Supervisors run 5S audits and Gemba walks in a simple checklist, attach photos, and assign improvements. You see which areas slip first and keep continuous improvement visible across shifts.
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ISO 9001 and IATF 16949 audits

Audit teams standardize ISO 9001 and IATF checks, capture evidence on site, and export reports for stakeholders. Actions from audit findings stay linked, tracked, and ready for the next review.
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Equipment inspections and maintenance

Maintenance and production teams inspect machines and tools using QR codes or asset IDs. Findings create repair actions, and you keep a searchable history by machine, line, and shift for reliability work.
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Sub industries across manufacturing where Lumiform fits

From automotive suppliers to pharma plants, manufacturing teams use Lumiform to standardize inspections, trigger actions, and keep audit trails ready for years.

Automotive and tier suppliers

Automotive and tier suppliers

Automotive suppliers run LPAs, IATF audits, and measurement checks on the shop floor. Deviations trigger CAPA with owners and due dates, and records stay searchable for customer audits and warranty questions.

Mechanical engineering and machining

Mechanical engineering and machining

Machining and engineering teams capture dimensional measurements, equipment checks, and first article inspections in Lumiform. QR codes tie results to machines and serial numbers, so deviations are traced fast and rework is reduced.

Pharmaceuticals and chemicals

Pharmaceuticals and chemicals

Pharma and chemical plants standardize batch records, safety checks, and deviation reporting. Approval workflows and long term retention support regulated audits, and findings route into corrective actions with a clear trail.

Food and beverage manufacturing

Food and beverage manufacturing

Food manufacturers run hygiene, allergen, and process checks across lines and shifts. Teams capture evidence and measurements on mobile, and managers see completion and open actions to keep compliance steady.

Electronics and components

Electronics and components

Electronics manufacturers use Lumiform for incoming goods inspection, process audits, and equipment checks. Data exports feed ERP and BI tools, so quality trends and recurring defects are visible across plants.

Packaging and consumer goods

Packaging and consumer goods

Packaging and consumer goods plants run 5S audits, safety walks, and line checks in Lumiform. Issues are routed to maintenance or production, and leadership compares performance across sites and shifts.

Pricing that scales with your manufacturing sites
Start with a pilot line or plant, then expand to more shifts and sites with pricing you can justify across operations, quality, and IT.
Find out pricing

Real results from manufacturing and quality teams

See how manufacturers replaced double entry with faster inspections and tracked actions in Lumiform.

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Quality

PSL embraces digital quality assurance and saves costs

PSL GmbH revolutionizes its quality assurance with Lumiform through paperless processes, saves on complaint costs, and uses real-time data to continuously enhance the efficiency and responsiveness of its business.
Read case study PSL embraces digital quality assurance and saves costs
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Quality

dekarbo° sets new standards in heat pump installation with Lumiform

Learn how dekarbo°, an innovative craft company in the renewable energy sector, has used Lumiform to digitize traditional processes and improve efficiency and quality assurance in the installation and maintenance of heat pumps.
Read case study dekarbo° sets new standards in heat pump installation with Lumiform
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Quality

EDEKA Nord digitizes quality assurance with Lumiform

Three EDEKA Nord partners report how digitization of QM processes shortens authority inspections and simplifies documentation processes.
Read case study EDEKA Nord digitizes quality assurance with Lumiform
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Jan Garske, Managing Director, PSL GmbH

Lumiform has already paid off tenfold for us.

95% of companies that implement Lumiform increase their frontline teams' productivity, health, and safety

Easiest to do business with mid marketHighest adoptionEasiest AdminFast ImplementationEnterprise Highe PerformerBest ROI

Ready to use templates for manufacturing inspections

5S lean audit checklist

Run a structured 5S audit across work areas to spot clutter, missing labels, and unsafe storage early and keep standards consistent across shifts and zones.

Use this template

Layered Process Audit (LPA) checklist

Covers process layer verification, finding categorisation, responsible person assignment, and corrective action fields for daily and weekly audit cycles.

Use this template

Lockout and tagout template

Document equipment isolation, lockout procedures, and verification steps before maintenance begins. Records approvals and isolation points.

Use this template

Batch manufacturing record template

Capture batch data, checks, and approvals in a digital batch record so you reduce manual transcription, keep traceability, and retrieve records quickly for audits.

Use this template
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View all templates

Common questions

Can Lumiform integrate with our ERP system via API to automatically create work orders when an inspection finds an issue?

Lumiform can support integrations so findings from inspections feed into your existing systems instead of being retyped. If your ERP offers an API or webhook interface, your team can map key fields so a defect or failed check creates a work order or task in the right place. The exact integration options depend on your ERP, your IT constraints, and your Lumiform plan. Your Lumiform contact can review your target process and confirm what is feasible with your system and timeline.

How do we verify that an operator actually performed the inspection on the plant floor and not from the control room or office?

You can design workflows that make it harder to complete checks without being at the asset or point of work. A common approach is to require scanning a machine identifier or checkpoint before the operator can submit the relevant section. You can also require photo evidence for specific steps and enforce sign off by the responsible role. If you need strong proof for compliance or works council requirements, your Lumiform contact can recommend the best combination of controls that fits your shop floor reality.

Can we use QR codes or RFID tags on machines so inspectors must physically scan a point before completing a checklist item?

You can use QR codes on machines or checkpoints so an inspector confirms the correct asset before completing a checklist. This ties each inspection record to a specific machine, line, or location and reduces the risk of completing the wrong form for the wrong asset. RFID support depends on the mobile hardware and how your devices handle scanning. If you already use RFID readers or rugged devices, your Lumiform contact can validate the best approach for your equipment and the level of proof you need.

Does Lumiform support numerical measurement values with tolerances, for example a bore diameter of 8mm plus or minus 0.1mm?

You can capture numerical measurement values in Lumiform and structure checks so operators enter the actual value during the inspection. Whether tolerances are evaluated automatically and how they trigger actions depends on how your checklist is configured and which validation rules are available in your environment. If tolerance evaluation is critical for your use case, share one example form with your Lumiform contact and they can confirm the exact setup, including how out of tolerance results are flagged and routed.

Can defects found during a checklist be transferred directly into a corrective action or repair list without manual re entry?

When an inspector flags a defect or deviation during a checklist, you can route it into a corrective action so the issue becomes a tracked task with an owner, due date, and attached evidence. This removes the need to copy findings into a separate spreadsheet or repair list after the shift. Your team can track status from open to resolved and keep the full history linked to the original inspection. If you also need a maintenance work order, this can be paired with an integration to your ERP or CMMS where available.

Can a single checklist be completed across multiple shifts or by multiple people in sequence with locked stages?

Manufacturing processes often require sequential handovers, and Lumiform can be set up so a form supports staged completion with role based responsibilities. The goal is that one person completes their part, signs off, and the next role continues with the next step while the earlier stage remains traceable. Whether each stage can be locked to prevent overwriting depends on your configured permissions and workflow design. Your Lumiform contact can confirm the best pattern for multi shift processes and approval requirements in your plant.

Can Lumiform work offline in areas with poor connectivity and sync automatically?

Lumiform supports mobile work in environments where reception is weak, such as large factory halls, basements, or remote areas. Field users can complete inspections without waiting for every answer to upload and then sync data when the device reconnects. This helps operators keep moving through their rounds and prevents failed inspections due to network drops. Offline behaviour can vary by device and configuration, so your Lumiform contact can confirm what to expect on your hardware and how to roll it out across shifts safely.

Can failed or out of tolerance results automatically trigger actions, notify supervisors, or create ERP work orders?

You can design inspections so that certain findings trigger follow up automatically, instead of relying on someone to read the report later. A typical workflow is that a failed answer or deviation creates a corrective action, assigns it to the responsible team, and notifies a supervisor. If you also need work orders to be created in your ERP, that can be handled through integration when available. The exact automation options depend on your configuration and ERP capabilities, so your Lumiform contact can map the triggers you need to a concrete setup.

Can reports be exported as PDF or Excel and automatically pushed to SharePoint or a network drive?

Lumiform can export inspection reports so you can share them as PDFs for audits or as structured data for analysis. Automatic filing to a document system like SharePoint can be part of the workflow so teams do not manually download and upload reports after each inspection. Exact export formats and automated destinations depend on your plan and integration setup. Your Lumiform contact can confirm whether your target storage location is supported and how to structure folders by plant, line, or project.

How long is inspection and audit data retained, and can we access records from five or ten years ago?

Data retention is a critical requirement for warranty claims, regulated audits, and ISO certification reviews. Lumiform stores completed inspection records so you can search and retrieve historical documentation by asset, line, batch, location, and date. The exact retention period and what is available over long time horizons depends on your contract, your data policy, and any compliance requirements you operate under. Your Lumiform contact can confirm retention options and help you align them with your audit and legal obligations.

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