close
lumiform
Lumiform Mobile audits & inspections
Get App Get App
Overview
Get an overview of the most important features in Lumiform.
Form builder
Create custom checklists and use logics to predefine workflows.
Mobile app
Quickly conduct inspections with the easy-to-use inspection app.
Issue resolution
Turn issues into corrective actions by collaborating with team members.
Results, reports & analytics
Share automatically generated reports and get in-depth analytics.
Administration
Easily adapt the Lumiform software to your complex organization structure.
Book a personal demo
Contact sales
By category
Cleaning Food Safety ISO Maintenance Quality Assurance Risk Assessment Workplace Safety View all templates
By industry
Hospitality Management Manufacturing Transport and Logistics Construction Retail Facility Management Health Care
Book a personal demo
Contact sales
By app use
Energy Audit App Quality Management System App Commercial cleaning app: simplify scheduling, tracking, and management! Free Daily Forklift Inspection App Vehicle Inspection App Mystery Shopper App View all app uses
By industry
Food & Hospitality Construction Manufacturing Retail Logistic & Transportation Facility Management Pharma & Chemistry View all industries
Book a personal demo
Contact sales
Checklists
5S Checklist Mystery Shopper Checklist BRC Audit Checklist Incoming Goods Inspection Checklist Safety Observation Report Checklist Restaurant Checklists for Standard Operating Procedure Social Worker Home Visit Checklist View all checklists
Guides
What is 5s in your company? Understanding ISO What Is ISO 9001? What is Kanban? What is Poka Yoke? What is the CE Marking? Child Care Observation Guide View all guides
Knowledge hub
Customer success stories
How businesses are using Lumiform successfully.
Infographics
A combination of data, facts or timelines with graphics for clear, visual hubs of information.
Videos
How to videos, demos and much more.
 
Help center
Get helpful tips on how to use Lumiform features.
FAQ
Take a look at frequently asked questions.
Lexicon
A glossary of all technical terms.
Book a personal demo
Contact sales

Gemba walk checklist for manufacturing

A Gemba walk checklist is a Kaizen lean manufacturing practice of always going to the source of the problem so as to grasp the real issues and verify facts.

The Gemba Walk should not take more than thirty minutes with focus on the following key points:
1. Check the seven wastes,
2. Follow the flow from end of the process to the beginning,
3. Check the four Ms of man, machine, materials and methods,
4. Check for abnormal conditions and
5. Check for availability of standards.

Downloaded 235 times
Seven Wastes
Are people waiting for materials or are materials waiting for people at the workstations?
Are there in-process storage areas to minimize movement?
Is there too much inventory in the storage areas?
Do workers appear to be making unnecessary movements in their work
Are workers producing as per order?
Are products staying longer in process than the prescribed time?
Is there presence of defective products?
Production Flow
Is the flow of materials evident?
Four Ms
Are workstations manned?
Are there any machine breakdowns?
Are people following standards?
Are materials available?
Abnormal Conditions
Are there any abnormal conditions such as leaks, breakages and dirt?
Standards Work
Are standards up to date?
Are standards present?
Signature
Signed by manager
Share this template:

Related Categories:

Related Checklists:

Gemba walk checklist for manufacturing

Imagine walking through your workplace and instantly understanding how to elevate your team’s performance to new heights. The Gemba walk checklist for manufacturing is your key to unlocking peak performance. It empowers you to observe and document staff methods, evaluate time spent on tasks, and pinpoint challenges and solutions. This isn’t just about improvement; it’s about revolutionizing efficiency. Say goodbye to chaos and hello to a streamlined, productive environment.  Welcome to the future of workflow management.

Benefits of using a Gemba walk checklist for manufacturing

The primary purpose of the GGemba walk checklist for manufacturing is to provide a systematic way to observe and document staff workflows. By using this template, your team can identify inefficiencies, gather employee feedback, and uncover opportunities for improvement. The benefits include enhanced consistency in observations, thorough documentation of issues, and actionable insights that drive operational excellence. This template stands out by offering a comprehensive framework that ensures no detail is overlooked, making it easier to implement effective solutions and fostering a culture of continuous improvement.

Key elements of the Gemba walk checklist for manufacturing

The Gemba walk template includes several key elements designed to capture comprehensive data during your Gemba walks.
  • Gemba Walk Interview: This section records the number of employees, shared resources, and the percentage of time available for tasks. It helps in understanding the allocation of resources and time management.
  • Workflow Efficiency: Questions about the time taken for each step, the percentage of correct parts, and the current work queue help in identifying bottlenecks and inefficiencies in the workflow.
  • System Usage: This part focuses on the systems and tools used by employees, ensuring they have the necessary resources to perform their tasks efficiently.
  • Problem-Solving: Captures potential solutions and observations for continuous improvement, ensuring that identified issues are addressed effectively.
Get started with Lumiform’s Gemba walk checklist for manufacturing  Ready to enhance your workflow efficiency? Download Lumiform’s Gemba Walk Template today and start capturing detailed insights to drive continuous improvement in your operations. This essential tool will help you identify inefficiencies and implement impactful changes, transforming your workflow into a model of productivity and excellence. Don’t wait—elevate your operations to new heights now.
Please note that this checklist template is a hypothetical appuses-hero example and provides only standard information. The template does not aim to replace, among other things, workplace, health and safety advice, medical advice, diagnosis or treatment, or any other applicable law. You should seek your professional advice to determine whether the use of such a checklist is appropriate in your workplace or jurisdiction.

Other Templates:

This site is registered on wpml.org as a development site. Switch to a production site key to remove this banner.