Forklift truck safety checklist template

A comprehensive forklift safety checklist should include tire condition, fork inspection, mast assembly checks, hydraulic system evaluation, warning device testing, operator controls verification, and braking system assessment. The checklist should separate “key off” visual inspections from “key on” operational tests to ensure methodical verification of all safety-critical components.

The forklift operator is primarily responsible for completing the safety checklist before operating the equipment. However, safety managers should ensure proper training on inspection procedures and supervisors must verify that inspections are being performed consistently. Ultimately, the entire organization shares responsibility for maintaining a culture of equipment safety.

Skipping forklift safety inspections can lead to undetected mechanical issues causing accidents, OSHA violations resulting in significant fines, increased maintenance costs from unaddressed minor problems, potential liability in workplace injury cases, and loss of insurance coverage if negligence is proven. Regular inspections protect both workers and your business.