Ensure a safe and effective lifting equipment inspection checklist

Lifting Gear Inspection Checklist Template

About the Lifting Gear Inspection Checklist Template

Before using any lifting equipment, it is important to perform a proper inspection. This includes checking the condition of the lift and its components, verifying that all safety features are in working order, and ensuring that the operator is qualified to operate the equipment safely.
Below you’ll find a complete lifting equipment inspection checklist that can help you properly check everything before starting work.

Ensure a safe and effective lifting equipment inspection

One of the most crucial items of equipment utilised on construction, industrial, and other work sites around the world is lifting equipment. Ensure the safe operation of your lifting equipment is to having an inspection checklist in place. This will help you identify any problems with the equipment, and ensure that it is working properly before each use. This lifting gear inspection checklist comes with a proven and reliable framework, with sections for the use of the equipment, suitability of the equipment, positioning and installation (if necessary), as well as more. It's essential that you have the proper documentation of your lifting gear inspections available at all times so that any issues can be addressed quickly and safely.

To ensure a safe and effective lifting equipment inspection, follow these simple guidelines:

Always wear safety gear when inspecting or working with lifting equipment. This includes a hard hat, eye protection, sleeves and pants to protect skin from cuts and abrasions, a dust mask if exposure is possible, and gloves.
Make sure the loading platform is level before using the machine. If not levelled correctly, it could cause instability while carrying or moving objects.

Use caution when handling heavy loads. Lifting heavy weights can strain your back muscles and joints – be sure to take frequent breaks during an inspection or use of lifting equipment to avoid injury.

Inspect all components of the lift properly – this will help detect any potential problems early on that may lead to accidents later on.

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Lifting Gear Inspection Checklist

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Safety Notes

Lifting gear & slings must conform to the relevant Australian Standards or other prescribed Standard

Uneven loads & loads greater than 1 tonne must be slung by or under the instruction of a qualified rigger or dogman

All commercial-grade equipment must clearly display the Working Load Limit (WLL)

Lifting equipment should be inspected annually by an accredited tester

Do not use out-of-test equipment

Do not overload components

Risk

Overloading of components

Cuts

Failure of components

In-service failure

Damage to equipment

Damage to load

Incompatibility of parts

Detachment from load

Detachment from a crane hook

Loss of control of load

Planning

Ensure lifting gear & slings conform to the relevant Australian Standards or other prescribed Standard

Engage a qualified rigger or dogman to sling uneven loads & loads greater than 1 tonne

Ensure all commercial grade equipment clearly displays the working load limit (WLL)

Standards

Commercial lifting equipment will carry either the Working Load Limit (WLL) or the grade of the material

Commercial fittings will not be compatible with other fittings. Equipment not labeled with WWL or Grade must not be used

Selection

Check that lifting load gear will safely carry the proposed load

Check load charts or load plates on sets & legs of multi-leg sling sets or objects being lifted do not exceed the allowable load

Ensure all equipment has the same WWL to maintain correct Clarence & prevent overloading & components

Use soft packing to protect corners, or use synthetic flexible slings to lift angular or "soft" loads

Use correct hooks to ensure the load or part of the lifting tackle will be secure & will not separate, loosen or dislodge during lifting

Ensure safety hooks & fittings are approved

Inspection

Lifting equipment should be inspected daily before use

Visibility inspects wire ropes for evidence of wear, damage, broken wires, or kinks. Discard if more than 10% of wires are broken in length equal to Dia x 8

Inspect swayed fittings & thimbles & discard if damaged

Visually inspect slings before use

Check covers of round slings for wear, burns, or cuts. Check load indicators

Inspect webbing slings for cuts, wear or stretching; check eyes and stitching

Keep slings clean to prevent grit from damaging the fabric

Remove faulty slings and sets from service and repairs or destroy

Inspect chains & fittings for cracks, wear, damage or distortion

All repairs should be carried out by a competent person

Statutory

Slings and sets used on construction and high-risk work, or hired out with cranes, must be inspected and tested annually by a NATA accredited testing facility

Ensure a current testing tag is fitted

Terminal Fittings

Inspect hooks & fittings for wear, cracks, damage & distortion

Keep fittings lightly oiled to maintain movement & prevent corrosion. Wipe off excess oil with a dry cloth

Hired out Equipment

Ensure slings and sets are clearly marked with WWL and load plates

Ensure that sling carry a current test tag

Inspect slings, sets and fittings before and after each hire

Ensure that slings and sets are suitable for the mass and type of proposed loads

Provide protection for slings

Operation

Check load charts to ensure that lifting equipment is not overloaded

Ensure that lifting equipment and components are compatible

Use positive closure fittings such as shackles and safety-latch hooks to ensure the load is securely attached

Check that legs of chain sling sets are not twisted, as untwisting can cause ring to roll onto hook latch and detach

Do not put a sling out from under the load and surface. Do not allow a sling to settle between load and surface

Do not pull sling out from under a load by mechanical means

Keep equipment clean from dirt to maintain the integrity of the sling

Wear suitable gloves to protect hands from broken wires and rough edges when handling slings

Avoid exposing lifting equipment to saltwater, heat, corrosives, or and another element that will cause damage

Do not drive vehicles over slings, chains, ropes, or fittings

Wear gloves when handling wire ropes to prevent hand injury

Completion

Thoroughly clean slings and fittings after use

Ensure all worn or faulty fittings are replaced by a competent person with compatible fittings

Check WWL of all components

Provide secure clean storage for lifting equipment

Always hang slings and chainsets from pegs, enabling them to hang straight

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This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.