Brewery health and safety regulations ensure the safety of workers and visitors in the brewery. Use the checklist to perform a safety audit to identify any safety hazards and risks inside the workplace. If an item is a potential health or safety hazard, the manual also indicates a corrective action to address the issue.
This template can aid your employees when they make their weekly rounds of the brewery's equipment and operations, ensuring your beer is of the highest quality and craftsmanship.Download template
Use this checklist to ensure the equipment within your brewpub is functioning and in good condition. Always check your brewery equipment before using.Download template
Use this template to check the maintenance work and safety in a facility or operation.Download template
Use this facilities safety assessment template to check the safety of a facility or operation. Take corrective action if necessary.Download template
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The brewery safety manual is a guide to achieving OSHA compliance and protecting the health and safety of brewery employees.
Employees must have the appropriate protective gear when servicing, repairing, cleaning, or installing brewery machines and equipment. Hazardous energy comes in different forms. Therefore, the control of hazardous energy, known as lockout tag out, is essential for a brewery safety program.
Some dangerous energy found in the brewery are:
Having a safety program not only protects workers but it readies you for an OSHA inspection. If caught unprepared, you could pay hefty fines, and the operation could stop.
To ensure that you are following the brewery safety manual, you also need a checklist. OSHA has what it calls its inspection priorities, which include:
To ensure you are following brewery health and safety regulations, go above and beyond what OSHA requires.
The Bureau of Labor and Statistics stated a 57 per cent increase in nonfatal brewery injuries and accidents since 2010. Here are some of the most common safety violations that happen in breweries:
Brewery workers occasionally clean, service, and perform maintenance inside large brewing machines like grain silos, kettles, fermenters, and more. OSHA has often warned breweries for not providing safe working practices in these confined spaces.
If a confined space poses a hazard to employees, OSHA requires several preventative measures to ensure safety in a confined space.
Brewers spend most of their day doing labor-intensive tasks. So it is not surprising that some of the violations cited by OSHA are ergonomically related. According to brewery health and safety regulations, employers must provide a workplace with no hazards that can cause death or serious physical harm. Ergonomic injuries are a hazard because workers are at risk if there's no action to remove the dangers associated with improper manual handling.
Ammonia is an essential substance in brewing because it keeps beer and other supplies cold. However, OSHA's 29 CFR 1910.119 regulation classifies ammonia as a dangerous chemical because of its flammable, toxic, and explosive properties.
Since 2010, OSHA has already called out breweries and flagged them for this violation. Some of the brewery safety manual violations are:
Brewing plants occasionally shut down machines and equipment for maintenance or servicing. During this time, workers should follow a lockout/tagout (LO/TO) process to prevent accidents and injuries if the machinery starts up unexpectedly.
The LO/TO used by many breweries are not enough because they are the most common OSHA citations every year. Have a more robust safety procedure by:
Hazard communication informs employees about the hazards and safety risks in the workplace. It's crucial when workers are handling chemicals. Yet, OSHA has cited this violation on 50 separate occasions.
Aside from a missing or incomplete hazard communication plan, breweries are also guilty of:
Chemicals, hazardous vapors, and boiling water are just some of the hazards in the brewery. Therefore, employees must wear the proper protective equipment when working in such environments. However, this is another common violation in the brewing industry.
OSHA's 29 CFR 1910.133(a)(1) requires employees to wear protective equipment covering the eyes and face.
The General Safety and Health Program is the backbone of every process and procedure toward OSHA compliance. Here are four critical components of what makes a good safety program:
The commitment employers and employees have with each other is key in creating a safe workplace. Everyone should work together to nurture a culture of safety where:
This component requires you to evaluate your worksite carefully for hazards. You need to anticipate accidents before they happen. This includes identifying obvert and subtle risks.
Internal inspections play an essential role in this process. Determine the schedule and frequency based on the area inspected. Take note, however, that some reviews are OSHA-mandated.
OSHA has a hierarchy for controlling and preventing risks:
These controls are self-explanatory and can be used depending on the severity of the hazard.
Any brewery safety manual is useless without training. This component is inextricably related to each of the key components because, unless managers and workers have no training, the controls created for their safety are useless.
Running a brewery requires a lot of organization to not only promote a safe working environment for employees while maintaining a net income but to also keep the product safe for consumers to drink. With so many moving parts, it’s easy for employees to miss something critical in their inspections. However, with Lumiform, you never have to wonder if your employees are doing what they’re supposed to because the app gives you complete oversight and control over the inspection process.
Brewery employees will benefit from these various applications: