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Atlas Copco air compressor preventive maintenance checklist

Atlas Copco air compressor preventive maintenance checklist

A comprehensive checklist to ensure proper preventive maintenance of Atlas Copco air compressors.

Use this template
or download pdf
Atlas Copco air compressor preventive maintenance checklist

A comprehensive checklist to ensure proper preventive maintenance of Atlas Copco air compressors.

Use this template
or download pdf

About the Atlas Copco air compressor preventive maintenance checklist

Routine upkeep is a necessity for keeping air compressors in good condition. The Atlas Copco air compressor preventive maintenance checklist is designed to keep your equipment running smoothly and efficiently while helping you catch potential issues before they escalate. Use it to conduct consistent, thorough inspections to optimize compressor performance and extend its lifespan.

How to use the Atlas Copco air compressor preventive maintenance checklist

Here’s a quick guide to using the checklist effectively:

  1. Customize the checklist to fit your equipment and needs. Every air compressor setup is unique, so start by tailoring the template. Use the Lumiform app to edit sections, add or remove tasks, and include specific maintenance intervals or checks relevant to your operation.
  2. Prepare before inspection. Review the checklist in advance to gather any required tools, such as wrenches or diagnostic equipment, and ensure the compressor is safely powered down before starting. This preparation avoids delays and allows you to complete all tasks in one go.
  3. Conduct inspections systematically. Follow the checklist step by step, checking for leaks, inspecting connections, and verifying oil levels. Pay close attention to the areas prone to wear or malfunction, such as bearings or electrical components.
  4. Record findings directly in the app. Use your mobile device to document results, attach photos of potential issues, and flag areas needing urgent attention. This keeps your records organized and accessible for later review or audits.
  5. Review and assign follow-up tasks. After completing the checklist, evaluate any flagged items and assign action tasks to the appropriate team members. Lumiform makes it easy to track progress and ensure no issue goes unresolved.

Why you should use the Atlas Copco air compressor preventive maintenance checklist

Keeping equipment in top shape can be a complex process, but this checklist makes it much more manageable. It aids you in covering every maintenance step consistently, reducing the risk of unexpected breakdowns or costly repairs.

It also saves time because it provides a systematic approach to inspections, helping you work efficiently and confidently. You’ll be able to document every step, track completed tasks, and identify recurring issues. Additionally, using the checklist promotes consistent practices across your team, fostering better equipment performance and workplace safety.

By adopting this template, you’re not just maintaining your compressor—you’re creating a reliable, repeatable process that minimizes downtime and makes your valuable equipment last longer.

Download Lumiform’s Atlas Copco air compressor preventive maintenance checklist today

Enhance how you approach air compressor maintenance with this template. From detailed inspections to task tracking, it supports you in keeping your operations running smoothly and efficiently. With features that speed up the process while reducing errors, this template helps you cover every maintenance task so you can stay on top of equipment care.

Related categories

  • Operational excellence templates
  • General templates
  • Maintenance templates
Preview of the template
Page 1
General Inspection
Check air compressor for any physical damage or leaks
Inspect air compressor for proper clearances and ventilation
Verify all safety guards and panels are in place
Check for any unusual noise or vibration during operation
Ensure all electrical connections are tight and properly terminated
Inspect all hoses and pipes for wear, damage or leaks
Lubrication and Fluid Levels
Check compressor oil level and top up if necessary
Inspect compressor oil for contamination or discoloration
Change compressor oil as per recommended service interval
Check air inlet filter and clean or replace if necessary
Inspect all grease fittings and lubricate as per schedule
Condensate and Drainage
Drain condensate from air receiver and other low points
Check operation of automatic condensate drain valves
Inspect air/oil separator element and replace if necessary
Electrical and Controls
Verify correct voltage and phase supply to the compressor
Check all control panel indicators, switches and alarms
Inspect electrical connections and wiring for any damage
Test emergency stop and other safety devices
Performance Verification
Record the compressor discharge pressure
Verify the compressor is delivering the required air flow
Check the compressor motor amp draw and compare to nameplate
Note any abnormal operating temperatures
Miscellaneous
Clean the compressor and surrounding area
Update the maintenance log book
Notify the supervisor of any issues or concerns

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Related resources

Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

Read in-depth guides covering key topics related to this article.

Air compressor maintenance: An essential guideEquipment maintenance: A detailed guide to longevity and optimal performancePredictive maintenance: Enhancing equipment reliability
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Template collections

See comprehensive collections of best practice templates related to this topic.

10 free equipment preventive maintenance checklists9 free equipment inspection checklists for efficient maintenanceFree 39 preventive maintenance checklist templates for every industry
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Use cases

Check out how the Lumiform software can be utilized for related use cases.

Equipment maintenance software Maintenance softwareComprehensive Checklist Creator App
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Other resources

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4 types of predictive maintenance for your business6 benefits of maintenanceHow to implement operational excellenceWhat is process improvement?

Frequently asked questions

What are the most common signs that an air compressor needs immediate attention?

Unusual noises like rattling or knocking often indicate mechanical issues, while a sudden drop in pressure could mean a leak or faulty valve. Excessive heat or frequent shutdowns might point to overloading or cooling problems. Always check for visible oil leaks or unusually high oil consumption.

How do environmental factors affect air compressor maintenance?

Dusty environments clog filters more quickly, reducing airflow and stressing the system. High humidity increases condensation, leading to rust and corrosion in tanks and lines. For cold climates, frozen condensate can cause blockages, so proper drainage is crucial. Always consider the compressor’s surroundings and adjust maintenance schedules accordingly.

Can an air compressor operate efficiently without regular lubrication?

No, lubrication reduces friction in moving parts, preventing overheating and wear. Without it, bearings, seals, and pistons can deteriorate, leading to breakdowns and costly repairs. Always check the manufacturer’s guidelines for oil type and change intervals to maintain smooth operation and extend your compressor’s lifespan.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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