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Air compressor maintenance checklist template

Air compressor maintenance checklist template

Keep your air compressors running smoothly with our comprehensive maintenance checklist. Inspect components, ensure safety, and schedule regular upkeep. Download your free PDF from Lumiform today!

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Air compressor maintenance checklist template

Keep your air compressors running smoothly with our comprehensive maintenance checklist. Inspect components, ensure safety, and schedule regular upkeep. Download your free PDF from Lumiform today!

Use this template with Lumiform

  • Customize this template or build your own
  • Fill out templates via mobile app
  • Get reports and analyse your data
Prices start from ░░░ per month
Book a demo
Learn more
or Download template as PDF

The air compressor maintenance checklist template helps you track and schedule essential maintenance tasks to prevent costly breakdowns and extend equipment lifespan. This comprehensive template organizes daily, weekly, monthly, and annual maintenance requirements in one accessible document.

When a manufacturing facility experienced frequent unexpected air compressor failures resulting in production downtime, implementing this structured maintenance checklist reduced emergency repairs and improved operational reliability. According to the Compressed Air & Gas Institute, proper maintenance can reduce energy costs by up to 30% and extend equipment life. We created this template to also help you transform reactive maintenance into a proactive approach that saves time and money.

Related categories

  • Operational excellence templates
  • General templates
  • Maintenance templates
Preview of the template
Audit
Weekly
1. All guards around moving parts in place
2. Compressor operating within a safe working pressure as indicated on gauge
3. Receiver lines drained daily
4. Compressor within secure area to prevent unauthorised access (lockable cage)
5. Combustible material located outside secure area
6. Compressor / pipe work / fittings free from oil leaks
7. Compressor in safe working condition
8. Compressor maintained according to manufacturer's specification
9. Compressor serviced annually
10. Records (COC) kept – annual / 3 year pressure test
11. Manufacturer's plate clearly legible
12. 3-Year pressure test conducted by certified contractor
13. Record of contractor PV# kept on file
14. 3-Year pressure test certificate still valid
15. Compressor located outside hazardous area
16. Weekly checks for air leaks / oil level / belt guard / water drained conducted
17. Are noise levels at site boundary within acceptable limits (45dBa in built up residential area)
18. Log book available and in use
I confirm that I have checked all relevant questions.
Select date
Name
This template was downloaded 48 times

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Related resources

Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

Read in-depth guides covering key topics related to this article.

Air compressor maintenance: An essential guideMaintenance management: How to level up your processesMaintenance: Game-changing strategies to boost ROI nowA beginner’s guide to indoor air quality standards
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Template collections

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5 best free air compressor maintenance checklistsTop 27 free maintenance checklist templatesFree 39 preventive maintenance checklist templates for every industry10 free equipment preventive maintenance checklists
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Maintenance softwareEquipment maintenance software Facility management softwareEnvironmental safety software
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Other resources

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4 types of predictive maintenance for your business6 main types of maintenanceHow to implement operational excellenceMaintenance: best practices and benefits

Frequently asked questions

Why should I document compressor maintenance history?

Documenting maintenance history helps identify recurring problems, plan for parts replacement, demonstrate compliance with warranty requirements, while providing evidence for insurance claims if needed. The template’s historical tracking section also creates a valuable record that improves decision-making and equipment management over time.

What should be included in a daily air compressor maintenance check?

Your daily checks should focus on oil levels, listening for unusual noises, inspecting for visible leaks, and draining condensate from the receiver tank. These quick inspections take just minutes but can prevent major issues by catching problems early while ensuring your compressor runs efficiently throughout each workday.

How can I track oil change intervals with this maintenance template?

The template includes dedicated sections for recording oil change dates, hours of operation between changes, and oil type used. You can easily document manufacturer recommendations and actual service dates to ensure timely changes, while preventing contamination issues and extending the life of critical compressor components.

How can I customize this template for different compressor models?

The template includes editable sections where you can add model-specific maintenance requirements from your manufacturer’s manual. You can adjust inspection frequencies, add specialized components, or incorporate unique service requirements and also maintain the organized structure that makes the checklist effective.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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