Air Compressor Maintenance

What is a air compressor maintenance?

An air compressor maintenance is the routine preventive inspection of compressors that is performed in various industries. Based on air compressor inspection checklist, engineers and safety officers carry out preventive maintenance at regular intervals to ensure the reliable and optimum operation of air compressors.

To carry out compressor maintenance consistently is associated with some challenges, but if it is not carried out regularly, it can have costly consequences for the operation of an air compressor.

This article informs about:

1. reasons for routine maintenance of air compressors

2. Advantages of compressor maintenance

3. A technological solution for digital maintenance

Reasons for routine maintenance of air compressors

There are various air compressors that are used in different industries. All of them require regular air compressor maintenance to ensure efficient power distribution to the relevant equipment. Air tools should be oiled regularly. Non-lubricated tools wear out many times faster and have less power. The importance of regular maintenance of air compressors is listed below:

1. compressor leakage check during compressor maintenance

• Drop in performance


• Increased wear of the compressor, due to increased running time


• Shorter service life

2. Importance of regular compressor maintenance

• Risk of rusting in the pressure vessel, due to water accumulation


• Less storage volume in the pressure vessel


• Insufficient oil in the compressor can lead to increased wear, or to a failure of the system

advantages of compressor maintenance

Below are the 3 main reasons for predictive maintenance of a compressor:

1. Maintaining efficiency

As expected, air compressors should operate at optimum levels within their running time. Routine compressor maintenance by engineers helps to identify early on problems that lead to inefficiency, such as low compressor capacity or long running time caused by possible leaks in safety valves or suction valves.

2. Ensure safety

depending on the type of compressor, uncontrolled operation can lead to the accumulation of condensation water, which in turn causes internal corrosion and weakens the system, even leading to unexpected explosions. Blocked components or lack of ventilation can cause air compressors to overheat. Preventive air compressor maintenance helps safety officers to proactively identify problems to ensure worker safety.

3. Ensuring compliance

International standards such as ISO 45001 for health and safety at work require proof of equipment maintenance to ensure the safety of employees. Regular compressor maintenance and documentation of records enables companies to comply with international safety standards.

Digital solution for the maintenance of air compressors

Preventive air compressor maintenance contributes to the efficient and safe operation of plants. However, the proper documentation of maintenance results is sometimes neglected or not carried out regularly. With Lumiform, the mobile and powerful inspection application, these and other challenges can be overcome:

Individual digital forms

The flexible form construction kit makes it possible to create new individual checklists at any time and to adapt them again and again.

First class customer service

Lumiform’s excellent 24/5 support will reliably answer all your questions about the app when you need assistance using the tool.

Scheduling and notifications

The Lumiform App ensures that the schedule is kept. All employees receive notifications about the procedure and due dates. Managers automatically receive notifications when assignments are overdue and problems have occurred.

Time-defined work steps

Keep an eye on your schedule and use the information to identify opportunities to increase your efficiency.

Faster identification and resolution of problems

The data you collect from inspections is collected under the Analysis Tab. Here you can access all data and view your performance reports broken down by time, location and department. This helps you quickly identify causes and problems so you can fix them as quickly as possible.

Track inspections in facilities over time

Monitor your team’s inspection performance and identify opportunities to improve the process and efficiency of your operations.

Integrations

Connect Lumiform’s Software to enterprise software systems.

Time-defined targets

Keep an eye on what’s happening and identify insights from the information gained to increase your efficiency.