Lumiform
Features Solutions Resources Templates Enterprise Pricing
Select a language
Englishen
Deutschde
Françaisfr
Españoles
Português (BR)pt-BR
en
Contact salesLog in
Sign up
Back
Englishen
Deutschde
Françaisfr
Españoles
Português (BR)pt-BR
Features Solutions Resources Templates Enterprise Pricing
Free demo
Log in
en
Book a personal demoView video demoContact sales
Explore
Resource hubCentral repository for all Lumiform resourcesCustomer storiesReal-world successes and experiences with Lumiform.
Learn
Template collectionsComprehensive collections of best practice templates.Topic guidesComprehensive safety, quality, and excellence insights.LexiconDefinitions key to quality, safety, and compliance.
Support
Developer's guideTechnical documentation for developers.Help centerAssistance with onboarding and platform mastery.
Featured reads
Explore our collection of 38 free preventive maintenance checklists

Template collection

Explore our collection of 38 free preventive maintenance checklists

Start reading
Your guide to performing and documenting efficient child care observation

Topic guide

Your guide to performing and documenting efficient child care observation

Start reading
Lumiform as customer journey mapping tool in gastronomy

Success story

Lumiform as customer journey mapping tool in gastronomy

Start reading
Book a personal demoView video demoContact sales
By industry
Food and hospitalityManufacturingConstructionRetailTransport and logisticsFacility managementView all industries
By business needs
Health and safetyQualityOperational excellenceRisk management and complianceView all business needs
By use case
Safety management softwareEnergy audit appForklift inspection appBuilding management softwareVehicle inspection appQMS appKaizen method appProperty inspection appRestaurant inspection appElevator management appProject management softwareFire inspection app
View all app uses
Book a personal demoView video demoContact sales
Overview
Template libraryDiscover over 12,000 free, ready-made and expert proofed templates.
Use cases
CleaningMaintenanceRisk assessmentSupply chainIncident management
Business needs
Health and safety managementQuality managementOperational excellenceRisk management and compliance
Industries
Food and hospitalityManufacturingRetailTransport and logisticsConstructionFacility management
Book a personal demoView video demoContact sales
Overview
Product overviewAll features
Capabilities
Digitize
Form builderMobile AppActions
Automate
Workflow automationApprovalsIntegrations
Transparency and accountability
ReportsAnalytics
Orchestrate
Administration
Book a personal demoView video demoContact sales
Templates
Six sigma FMEA template

Six sigma FMEA template

Improve process quality with our comprehensive Six Sigma FMEA template. Identify risks, implement controls, and maintain high standards. Download your free PDF from Lumiform today!

Use this template
or download pdf
Six sigma FMEA template

Improve process quality with our comprehensive Six Sigma FMEA template. Identify risks, implement controls, and maintain high standards. Download your free PDF from Lumiform today!

Use this template
or download pdf

About the Six sigma FMEA template

A six sigma FMEA template is essential for identifying and mitigating potential failures within processes and products. This template provides a structured approach to Failure Modes and Effects Analysis (FMEA), ensuring processes meet six sigma quality standards. By using this template, you can enhance process reliability, prevent defects, and ensure continuous improvement. This template supports proactive quality management, enabling thorough evaluations and timely interventions.

Strengthen your process quality improvement strategy

The primary purpose of our six sigma FMEA template is to provide a comprehensive framework for analyzing potential failure modes and their effects on processes and products. This template ensures all critical areas are covered, helping you manage quality tasks and ensure compliance with six sigma principles. By using this template, you can streamline the analysis process, identify risks early, and enhance overall process quality. Regular reviews and updates help maintain the analysis’s effectiveness and relevance. It supports a proactive approach with detailed documentation and regular assessments. Ultimately, this template fosters a culture of quality and reliability, leading to improved process performance and customer satisfaction.

Key elements of the six sigma FMEA template

Our template includes essential components to ensure thorough analysis:

  • Process/product information: Record details such as the process or product name and date of analysis. This foundational information ensures accurate documentation and aids in tracking the analysis history, making it easier to monitor improvements and identify recurring issues.
  • Function and potential failure mode: Identify the function of the process or product and potential failure modes. Understanding these elements helps prioritize analysis efforts and focus on areas that could impact quality and performance.
  • Potential causes and effects of failure: Analyze potential causes and mechanisms of failure and their effects on the process or product. This analysis helps identify root causes and assess their impact on quality, guiding the development of effective mitigation strategies.
  • Risk assessment: Evaluate the severity, occurrence, and detection of each failure mode. Calculate the Risk Priority Number (RPN) to prioritize risks and allocate resources effectively to address the most critical issues.
  • Recommended actions: Develop and document actions to mitigate identified risks. Ensure these actions are aligned with six sigma principles to enhance process quality and reliability.
  • Action results: Record the actions taken and reassess the severity, occurrence, and detection after implementation. Calculate the resulting RPN to evaluate the effectiveness of the actions and ensure continuous improvement.
  • Documentation and follow-up: Maintain comprehensive records of the analysis and any corrective actions taken. This ensures transparency and supports continuous improvement in quality practices, providing a clear history of efforts and facilitating future planning.

Each section guides you through essential analysis tasks, ensuring nothing is overlooked. This comprehensive approach drives successful quality management, promoting excellence and consistency within your processes.

Get started with Lumiform’s six sigma FMEA template

Ready to enhance your process quality and reliability with six sigma principles? Download Lumiform’s free six sigma FMEA template today and implement a robust strategy for managing potential failures. Our user-friendly template will help you ensure quality, prevent defects, and maintain high standards. Act now—take the first step towards a culture of quality and customer satisfaction! Download your free template and set new standards with Lumiform.

Related categories

  • Risk management and compliance templates
  • General templates
  • Risk assessment templates
Preview of the template
Page 1
Process/Product
Process/Product Name
Date
Function and Potential Failure Mode
Function
Potential Failure Mode
Potential Causes/Mechanisms of Failure
Potential Causes/Mechanisms of Failure
Potential Effects of Failure
Potential Effects of Failure
Risk Assessment
Severity (1-10)
Occurrence (1-10)
Detection (1-10)
Risk Priority Number (RPN)
Recommended Actions
Recommended Actions
Action Results
Action Taken
Severity (1-10)
Occurrence (1-10)
Detection (1-10)
Resulting RPN

More templates like this

Design FMEA template
Design FMEA template
A template for documenting the Design Failure Mode and Effects Analysis (Design FMEA)
Risk assessment templates
FMEA (failure mode and effect analysis) template
FMEA (failure mode and effect analysis) template
Use the FMEA analysis template to identify possible failures of industrial machinery in time.
Risk assessment templates
FMEA Control Plan Template
FMEA Control Plan Template
Use this FMEA control plan template for a comprehensive documentation of the corrective actions developed by an FMEA.
Quality assurance templates
FMEA template healthcare
FMEA template healthcare
Failure Mode and Effects Analysis for Healthcare Processes
Risk assessment templates
Process FMEA template
Process FMEA template
This is a template for conducting a Process Failure Mode and Effects Analysis (FMEA).
Risk assessment templates
Six Sigma template
Six Sigma template
Detailed, comprehensive and industry standard accurate Six Sigma template
Quality assurance templates
Six Sigma root cause analysis template
Six Sigma root cause analysis template
Template for conducting a detailed root cause analysis using Six Sigma methodologies
Quality assurance templates
Six Sigma project charter template
Six Sigma project charter template
This template helps you define scope, set goals, allocate resources, and communicate with stakeholders for efficient project execution. Download now!
Quality assurance templates

Related resources

Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

Read in-depth guides covering key topics related to this article.

FMEA (Failure modes and effects analysis): The expert guideDFMEA Guide: Design Failure Mode and Effect Analysis
See all topic guides

Template collections

See comprehensive collections of best practice templates related to this topic.

Top 10 free Six Sigma templates in Lumiform
See all template collections

Use cases

Check out how the Lumiform software can be utilized for related use cases.

Issue management software
See all use cases

Other resources

Explore all the additional resources we offer to assist you in mastering this topic.

10 principles of operational excellenceHow to evaluate compliance measuresHow to implement operational excellenceHow to measure operational excellence4 benefits of safety management and how to communicate them4 strategies for developing a quality management plan

Frequently asked questions

What are the common challenges in integrating Six Sigma with FMEA?

Integrating Six Sigma with FMEA can be challenging due to differing focuses. Six Sigma emphasizes process improvement and defect reduction, while FMEA identifies potential failures. Aligning these methodologies requires clear communication and collaboration across teams. Ensuring that FMEA outputs are effectively integrated into Six Sigma projects can be complex, necessitating comprehensive training and a unified approach to risk management and process optimization.

How does FMEA complexity affect Six Sigma projects?

FMEA can add complexity to Six Sigma projects due to its detailed analysis of potential failure modes and effects. This can lead to extensive data collection and analysis, which may slow down project timelines. Prioritizing failure modes and aligning them with Six Sigma goals requires careful planning and resource allocation. Balancing thoroughness with efficiency is crucial to prevent analysis paralysis and maintain project momentum.

What role does team collaboration play in Six Sigma FMEA implementation?

Effective team collaboration is vital in Six Sigma FMEA implementation, as it involves cross-functional input to identify and analyze potential failures. Diverse perspectives enhance the identification of risks and their impacts. However, coordinating across departments can be challenging, requiring strong leadership and clear communication. Regular meetings and collaborative tools can help maintain alignment and ensure that all relevant insights are considered in the analysis.

How do resource constraints impact Six Sigma FMEA efforts?

Resource constraints can significantly impact Six Sigma FMEA efforts by limiting the depth of analysis and the ability to implement recommended actions. Time, budget, and personnel limitations may force teams to prioritize certain failure modes over others, potentially leaving some risks unaddressed. To mitigate this, teams should focus on high-impact areas and leverage technology to streamline processes, ensuring efficient use of available resources.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
Lumiform logo
Platform
HomeSign upProductAll featuresPricingEnterpriseTrust and securityCustomer success offeringsDownload the app
Solutions
IndustriesFood and hospitalityManufacturingConstructionRetailTransport and logisticsFacility management
Business needsHealth and safetyQualityOperational excellenceRisk management and compliance
Uses cases
Learn
Template collectionsTopic guidesLexiconHelp centerJournalInfographicsVideos
Resources
Lumiform templatesby industryby use caseby business needAll categories
Customer storiesDeveloper APIResource hubIntegrations
Company
AboutJobsLegalBook a demoContact sales
© 2025 LumiformTerms and conditionsPrivacyData processingSitemap
App StoreGoogle play