Welding visual inspection checklist template

When you find defects, mark “No” for the applicable checklist item and add detailed notes about location, size, and type of defect. Take clear photographs with a scale reference when possible. This documentation creates a clear record for repair verification and quality control tracking.

If you’re uncertain about a potential defect, first mark it for closer examination. Use additional tools like a magnifying glass or borescope for better visibility. Consult your applicable welding code for specific acceptance criteria. When still in doubt, consult with a more experienced inspector or welding engineer. It’s always better to flag a questionable area than to miss a critical defect.

Conduct visual inspections after each completed weld while it’s still accessible for repair. For critical applications, perform inspections at key stages: after root pass, after fill passes, and after cap pass. For ongoing production, establish a regular sampling protocol based on your quality requirements. Always perform additional inspections whenever welding parameters or personnel change.