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Commercial truck pre-trip inspection checklist

Commercial truck pre-trip inspection checklist

Use this truck inspection checklist for the pre-inspection to proactively identify problems and prepare for the annual vehicle inspections.

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Commercial truck pre-trip inspection checklist

Use this truck inspection checklist for the pre-inspection to proactively identify problems and prepare for the annual vehicle inspections.

Use this template with Lumiform

  • Customize this template or build your own
  • Fill out templates via mobile app
  • Get reports and analyse your data
Prices start from ░░░ per month
Book a demo
Learn more
or Download template as PDF

Our commercial truck pre-trip inspection checklist helps you maintain safety and compliance before your drivers hit the road. This template features essential inspection points, from administrative documentation to mechanical systems and safety equipment.

According to the Insurance Institute for Highway Safety, large trucks often weigh 20-30 times as much as passenger vehicles, and most deaths in large truck crashes are passenger vehicle occupants. Through a structured inspection process, you can pinpoint potential problems, reduce accident risk, and extend vehicle lifespan.

Related categories

  • Health and safety management templates
  • Operational excellence templates
  • Logistics and transportation templates
  • Maintenance templates
  • Safety templates
  • Workplace safety templates
Preview of the template
Audit
ADMINISTRATIVE
Are registration and insurance cards current?
Are license plate and tags current?
SAFETY AND PROJECT MANAGEMENT
Emergency positioning beacon in vehicle is available
Emergency water supplies are avaible
First Aid kit is complete and items are within the expiration date?
Fire extinguisher is mounted with a current inspection tag?
Emergency contacts list is in truck
INTERIOR OF VEHICLE
The interior is clean of trash and dirt?
The instrument panel is indicating properly?
Windshield and mirrors are clean and free from any cracks?
EXTERIOR AND MECHANICAL
Backup lights are safe?
Brakes? (Pedal Pressure) are safe?
Belts & Hoses are safe?
Emergency Flashers are safe?
Visible Fluid Leaks?
Headlights are safe?
Tail Lights are safe?
Turn Signals are safe?
Horn?
Steering and Alignment?
Tyres and Pressure?
Windshield/Wiper Blades/Fluid?
CARGO AND EQUIPMENT (LEAN)
Is all equipment secured & adequately stored?
Is truck organized & free of excessive material?
IF EQUIPPED WITH A TRAILER
Has trailer been checked for proper connection to the vehicle?
Brakes if equipped?
Cargo Secure?
Lights/Marker Lamps?
Springs Appear to be OK?
Straps/Tie Downs?
Trailer Tires and Pressure?
Trailer Platform Integrity?
Signature
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Related resources

Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

Read in-depth guides covering key topics related to this article.

Commercial vehicle maintenance: The ultimate guide for transporters and fleet managersVehicle inspection: A comprehensive guideFleet maintenance: How to build a successful program
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Template collections

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21 free pre-trip inspection checklists18 free truck inspection checklists for compliance9 free truck pre-trip inspection templates
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Use cases

Check out how the Lumiform software can be utilized for related use cases.

Pre-trip inspection appVehicle inspection softwareVehicle maintenance softwareFleet safety software
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Other resources

Explore all the additional resources we offer to assist you in mastering this topic.

3 Types of vehicle inspectionsEssential areas of fleet managementHow to perform safety inspectionsRoad Safety: A Guide to Responsible and Safe Driving

Frequently asked questions

What documentation do I need to maintain after completing this pre-trip inspection?

You must document any defects found during inspection in a Driver Vehicle Inspection Report (DVIR). If no defects are found, recent FMCSA changes mean you’re no longer required to complete a report. However, many companies still require documentation of all inspections. Keep records of repairs made following inspections. Motor carriers must retain DVIRs, repair certifications, and driver review certifications for three months.

How does this pre-trip inspection checklist help with roadside inspections?

Using this checklist consistently helps you catch issues before DOT inspectors do. By systematically inspecting the same components that officers check during roadside inspections, you’ll identify and address problems proactively. The checklist creates documentation showing your commitment to safety, which can positively influence inspectors. Regular use also allows you to become more familiar with your vehicle’s normal condition.

When should I perform additional inspections beyond the pre-trip check?

Conduct additional inspections after any extended break during the route, when changing trailers, after driving through severe weather or rough road conditions, and whenever you notice unusual vehicle behavior like pulling, vibration, or warning lights. While FMCSA only mandates pre-trip and post-trip inspections, these supplemental checks help identify developing issues before they become safety hazards or cause breakdowns in inconvenient locations.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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