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100 Hour Inspection Template

Use this 100-hour inspection template required under Federal Aviation Regulations (FAR’s) to keep on track the safety and airworthiness of an aircraft. Provide details and document everything with photos.

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100 Hour Inspection Template

Aircraft Information

Aircraft Name

Airplane Time

Registration Number

Certificate Number

Type of Certificate Held

Signature of responsible

General

Airplane cleaned and serviced

All placards to assure that they are easily readable and securely attached

Assure that all Airworthiness Directives, Jabiru Services Bulletins, and previously issued Services Instructions are reviewed and complied with as required

All the items on the airplane that are noted in this template should be inspected

Inspect seat tracks and stops are in good condition

Is there any repair needed?

Wing Surfaces and Tips

Inspect for skin damage, loose rivets, and condition of paint.

Is there any repair needed?

Present photos in case of damage

Wing Struts and Strut Fairings

Check for dents, cracks, loose screws and rivets, and condition of paint.

Is there any repair needed?

Present photos in case of damage

Vertical and Horizontal Stabilizers and Tailcone structure

Inspect externally for skin damage and condition of paint

Is there any repair needed?

Present photos in case of damage

Vertical and Horizontal Stabilizers and Tailcone structure

Inspect bulkheads, spars, ribs, and skins for cracks, wrinkles, loose rivets, corrosion, or other damage. Inspect vertical and horizontal stabilizer attach bolts for looseness. Retorque as necessary. Check security of inspection covers, fairings, and tips.

Is there any repair needed?

Present photos in case of damage

Ailerons and Hinges

Check condition, security and operation.

Is there any repair needed?

Present photos in case of damage

Aileron Structure, Control Rods, Hinges, Balance Weights, Bellcranks, Linkage, Bolts, Pulleys, and Pulley Brackets

Check condition, operation, and security of attachment.

Is there any repair needed?

Present photos in case of damage

Aileron Controls

Check freedom of movement and proper operation through full travel with and without flaps

Is there any repair needed?

Present photos in case of damage

Flaps

Check tracks, rollers, and control rods for security of attachment. Check operation.

Is there any repair needed?

Present photos in case of damage

Flap Actuator Threads

Clean and lubricate

Is there any repair needed?

Present photos in case of damage

Elevator Control

Check freedom of movement and proper operation through full travel with and without flaps extended.

Is there any repair needed?

Present photos in case of damage

Elevator, Hinges, and Cable Attachment

Check condition, security, and operation.

Is there any repair needed?

Present photos in case of damage

Elevator Trim Tab and Hinges

Check condition, security, and operation

Is there any repair needed?

Present photos in case of damage

Rudder

Inspect the rudder skins for cracks and loose rivets, rudder hinges for condition, cracks and security; hinge bolts, hinge bearings, hinge attach fittings, and bonding jumper for evidence of damage and wear, failed fasteners, and security.

Is there any repair needed?

Present photos in case of damage

Rudder, Tips, Hinges, and Cable Attachment

Check condition, security, and operation.

Is there any repair needed?

Present photos in case of damage

Cowling

Inspect for cracks, dents, and other damage, security of cowl fasteners, and cowl mounted landing lights for attachment.

Is there any repair needed?

Present photos in case of damage

Engine

Inspect for evidence of oil and fuel leaks. Wash engine and check for security of accessories.

Is there any repair needed?

Present photos in case of damage

Engine Controls and Linkage

Check general condition, freedom of movement through full range. Check for proper travel, security of attachment, and for evidence of wear. Check friction locks for proper operation.

Is there any repair needed?

Present photos in case of damage

Ignition Switch and Electrical Harness

Inspect for damage, condition, and security.

Is there any repair needed?

Present photos in case of damage

Firewall Structure

Inspect for wrinkles, damage, cracks, sheared rivets, etc. Check cowl shock mounts for condition and security.

Is there any repair needed?

Present photos in case of damage

Engine Shock Mounts, Engine Mount Structure, and Ground Straps

Check condition, security, and alignment.

Is there any repair needed?

Present photos in case of damage

Induction System

Check security of clamps, tubes, and ducting. Inspect for evidence of leakage.

Is there any repair needed?

Present photos in case of damage

Induction Airbox, Valves, Doors, and Controls

Remove air filter and inspect hinges, doors, seals, and attaching parts for wear and security. Check operation. Clean and inspect air filter.

Is there any repair needed?

Present photos in case of damage

Induction Air Filter

Remove and clean. Inspect for damage, and service per Paragraph 2-22 and 2-22A

Is there any repair needed?

Present photos in case of damage

Alternate Induction Air System

Check for obstructions, operation, and security.

Is there any repair needed?

Present photos in case of damage

Alternator, Mounting Bracket, and Electrical Connections

Check condition and security. Check alternator belts for condition and proper adjustment. Check belt tension per Section 16, Paragraph 16-38.

Is there any repair needed?

Present photos in case of damage

Battery Box and Cables

Clean and remove any corrosion. Check cables for routing, support, and security of connections.

Is there any repair needed?

Present photos in case of damage

Alternator Control Unit

Inspect wiring, mounting, condition, and wire routing.

Is there any repair needed?

Present photos in case of damage

External Power Receptacle and Power Cables

Inspect for condition and security.

Is there any repair needed?

Present photos in case of damage

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Please note that this checklist template is a hypothetical appuses-hero example and provides only standard information. The template does not aim to replace, among other things, workplace, health and safety advice, medical advice, diagnosis or treatment, or any other applicable law. You should seek your professional advice to determine whether the use of such a checklist is appropriate in your workplace or jurisdiction.