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100 Hour Inspection Template

Use this 100-hour inspection template required under Federal Aviation Regulations (FAR’s) to keep on track the safety and airworthiness of an aircraft. Provide details and document everything with photos.

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Aircraft Information
Aircraft Name
Airplane Time
Registration Number
Certificate Number
Type of Certificate Held
Signature of responsible
General
Airplane cleaned and serviced
All placards to assure that they are easily readable and securely attached
Assure that all Airworthiness Directives, Jabiru Services Bulletins, and previously issued Services Instructions are reviewed and complied with as required
All the items on the airplane that are noted in this template should be inspected
Inspect seat tracks and stops are in good condition
Is there any repair needed?
Wing Surfaces and Tips
Inspect for skin damage, loose rivets, and condition of paint.
Is there any repair needed?
Present photos in case of damage
Wing Struts and Strut Fairings
Check for dents, cracks, loose screws and rivets, and condition of paint.
Is there any repair needed?
Present photos in case of damage
Vertical and Horizontal Stabilizers and Tailcone structure
Inspect externally for skin damage and condition of paint
Is there any repair needed?
Present photos in case of damage
Vertical and Horizontal Stabilizers and Tailcone structure
Inspect bulkheads, spars, ribs, and skins for cracks, wrinkles, loose rivets, corrosion, or other damage. Inspect vertical and horizontal stabilizer attach bolts for looseness. Retorque as necessary. Check security of inspection covers, fairings, and tips.
Is there any repair needed?
Present photos in case of damage
Ailerons and Hinges
Check condition, security and operation.
Is there any repair needed?
Present photos in case of damage
Aileron Structure, Control Rods, Hinges, Balance Weights, Bellcranks, Linkage, Bolts, Pulleys, and Pulley Brackets
Check condition, operation, and security of attachment.
Is there any repair needed?
Present photos in case of damage
Aileron Controls
Check freedom of movement and proper operation through full travel with and without flaps
Is there any repair needed?
Present photos in case of damage
Flaps
Check tracks, rollers, and control rods for security of attachment. Check operation.
Is there any repair needed?
Present photos in case of damage
Flap Actuator Threads
Clean and lubricate
Is there any repair needed?
Present photos in case of damage
Elevator Control
Check freedom of movement and proper operation through full travel with and without flaps extended.
Is there any repair needed?
Present photos in case of damage
Elevator, Hinges, and Cable Attachment
Check condition, security, and operation.
Is there any repair needed?
Present photos in case of damage
Elevator Trim Tab and Hinges
Check condition, security, and operation
Is there any repair needed?
Present photos in case of damage
Rudder
Inspect the rudder skins for cracks and loose rivets, rudder hinges for condition, cracks and security; hinge bolts, hinge bearings, hinge attach fittings, and bonding jumper for evidence of damage and wear, failed fasteners, and security.
Is there any repair needed?
Present photos in case of damage
Rudder, Tips, Hinges, and Cable Attachment
Check condition, security, and operation.
Is there any repair needed?
Present photos in case of damage
Cowling
Inspect for cracks, dents, and other damage, security of cowl fasteners, and cowl mounted landing lights for attachment.
Is there any repair needed?
Present photos in case of damage
Engine
Inspect for evidence of oil and fuel leaks. Wash engine and check for security of accessories.
Is there any repair needed?
Present photos in case of damage
Engine Controls and Linkage
Check general condition, freedom of movement through full range. Check for proper travel, security of attachment, and for evidence of wear. Check friction locks for proper operation.
Is there any repair needed?
Present photos in case of damage
Ignition Switch and Electrical Harness
Inspect for damage, condition, and security.
Is there any repair needed?
Present photos in case of damage
Firewall Structure
Inspect for wrinkles, damage, cracks, sheared rivets, etc. Check cowl shock mounts for condition and security.
Is there any repair needed?
Present photos in case of damage
Engine Shock Mounts, Engine Mount Structure, and Ground Straps
Check condition, security, and alignment.
Is there any repair needed?
Present photos in case of damage
Induction System
Check security of clamps, tubes, and ducting. Inspect for evidence of leakage.
Is there any repair needed?
Present photos in case of damage
Induction Airbox, Valves, Doors, and Controls
Remove air filter and inspect hinges, doors, seals, and attaching parts for wear and security. Check operation. Clean and inspect air filter.
Is there any repair needed?
Present photos in case of damage
Induction Air Filter
Remove and clean. Inspect for damage, and service per Paragraph 2-22 and 2-22A
Is there any repair needed?
Present photos in case of damage
Alternate Induction Air System
Check for obstructions, operation, and security.
Is there any repair needed?
Present photos in case of damage
Alternator, Mounting Bracket, and Electrical Connections
Check condition and security. Check alternator belts for condition and proper adjustment. Check belt tension per Section 16, Paragraph 16-38.
Is there any repair needed?
Present photos in case of damage
Battery Box and Cables
Clean and remove any corrosion. Check cables for routing, support, and security of connections.
Is there any repair needed?
Present photos in case of damage
Alternator Control Unit
Inspect wiring, mounting, condition, and wire routing.
Is there any repair needed?
Present photos in case of damage
External Power Receptacle and Power Cables
Inspect for condition and security.
Is there any repair needed?
Present photos in case of damage
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Please note that this checklist template is a hypothetical appuses-hero example and provides only standard information. The template does not aim to replace, among other things, workplace, health and safety advice, medical advice, diagnosis or treatment, or any other applicable law. You should seek your professional advice to determine whether the use of such a checklist is appropriate in your workplace or jurisdiction.
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