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Abrasive blasting safety checklist

Abrasive blasting safety checklist

Keep every shift safe and consistent with this template. You get a practical tool to check PPE, equipment, worksite conditions, and environmental controls so your crew stays protected.

Use this template
or download pdf
Abrasive blasting safety checklist

Keep every shift safe and consistent with this template. You get a practical tool to check PPE, equipment, worksite conditions, and environmental controls so your crew stays protected.

Use this template
or download pdf

About the Abrasive blasting safety checklist

Abrasive blasting involves intense pressure, airborne contaminants, and heavy-duty equipment, making it one of the more hazardous industrial tasks. If you’re overseeing surface prep on construction sites, in shipyards, or inside industrial plants, you’re constantly thinking about how to keep your team safe, every single shift. You can use this abrasive blasting safety checklist to standardize safety protocols across teams and spot compliance gaps before they become incidents.

Key elements of the abrasive blasting safety checklist

Abrasive blasting safety depends heavily on preparation, process, and follow-up. This abrasive blasting safety checklist gives you a full-picture view of hazards before work begins so your team can follow a consistent, no-shortcuts approach every time:

  1. Personal protective equipment (PPE) checks: You use this section to verify that all team members are wearing the right gear—blast suits, helmets, gloves, and boots—and that the equipment is in working condition. It also prompts you to confirm training on PPE use, reducing misuse or oversight.
  2. Work area preparation: This part focuses on the site itself, such as clearing flammable materials, setting up barriers, and checking ventilation. The template helps you maintain safe conditions from the start.
  3. Equipment inspection: You check hoses, couplings, blast pots, and compressors for wear, damage, or malfunction. Spotting issues here avoids mid-job failures, which are both dangerous and costly.
  4. Blasting procedures: You track safe work practices: blasting angles, media use, and distance. This keeps operators consistent, especially on longer shifts or rotating teams.
  5. Environmental controls: This section documents how you manage waste, control dust, and meet any site-specific regulations. It’s especially important when dealing with hazardous coatings or media.

Best practices for using the abrasive blasting safety checklist

Many of the most serious incidents in abrasive blasting are tied to routine oversights, from a poorly maintained hose to a blocked air filter or a missing face shield. Below are tips for leveraging the checklist to avoid these.

First, be clear with assigning responsibilities. Build accountability by assigning tasks to specific crew members. When everyone knows what they’re responsible for, nothing gets skipped in the rush to start the job.

For larger projects or multi-day jobs, revisit the checklist mid-shift or at task transitions. You’ll often catch wear and tear like frayed hoses or pressure drops that wasn’t visible during setup. These mid-job inspections are key for spotting developing risks before they turn into incidents.

Don’t just record non-compliance—turn issues into action tasks. Tie inspection notes to action tasks and assign them directly, so issues don’t sit unresolved or get lost in paperwork. Over time, this habit not only improves safety outcomes but reinforces a culture of ownership on site.

Download Lumiform’s abrasive blasting safety checklist today

Structure matters when time is tight and pressure’s high. With this template, you can assign roles clearly, track issues without missing a step, and keep inspections consistent from one site to the next. It’s built for real workflows—whether you’re managing a small crew or rotating teams across multiple locations.

Related categories

  • Health and safety management templates
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  • Manufacturing templates
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Preview of the template
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Page 1
Personal Protective Equipment (PPE)
Are workers wearing appropriate PPE (e.g. blast suit, helmet, gloves, boots)?
Is the PPE in good condition and properly maintained?
Are workers trained on the proper use and care of PPE?
Work Area Preparation
Is the work area properly barricaded and marked to prevent unauthorized entry?
Are all flammable and combustible materials removed from the work area?
Is the work area properly ventilated to control dust and ensure adequate airflow?
Are workers trained on the hazards of the work area and the necessary control measures?
Equipment Inspection
Are all blasting hoses, couplings, and nozzles in good condition and properly maintained?
Is the blast pot in good condition and properly maintained?
Are the air compressor and air supply system functioning properly?
Are all safety devices (e.g. emergency shut-off, relief valves) functioning properly?
Work Practices
Are workers using the correct blasting media for the task?
Are workers maintaining proper blasting distance and angle?
Are workers avoiding blasting towards themselves or others?
Are workers following proper shutdown and cleanup procedures?
Environmental Considerations
Are measures in place to contain and collect spent blasting media?
Are appropriate steps taken to prevent the release of hazardous dust or debris?
Are there any special environmental or regulatory requirements for the work site?
Are workers trained on the environmental impact of the blasting operation?

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Frequently asked questions

What are common hazards in abrasive blasting that people overlook?

Aside from obvious risks like high-pressure equipment or dust, one often-missed hazard is poor visibility during blasting, especially in enclosed spaces. Fogged visors, inadequate lighting, or airborne particles can lead to missteps or poor technique. Another overlooked issue is static electricity buildup in dry conditions. This can create fire or explosion risks when using certain media.

How do you manage noise exposure during abrasive blasting?

Abrasive blasting easily reaches noise levels over 100 dB, which is enough to cause permanent hearing damage. You should always combine PPE like properly rated earplugs or earmuffs with administrative controls, such as limiting exposure time and rotating workers. Sound barriers or mobile acoustic curtains are also good additions, especially in indoor or confined settings.

What’s the biggest mistake during abrasive blasting preparation?

Skipping a thorough equipment check is one of the top mistakes. Many operators assume hoses, nozzles, or couplings are fine because they “worked last time.” But even small abrasions or internal wear can cause blowouts or pressure drops. Always do a quick pressure test and visual inspection before starting, even if you’re behind schedule.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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