Manufacturing safety audit checklist template

Document the violation with photos and detailed notes, then implement immediate temporary controls to protect workers. For serious hazards, consider stopping the affected operation until proper safeguards are in place. Report findings to management promptly with clear recommendations for permanent solutions, and follow up to make sure corrective actions are implemented within the appropriate timeframe.

Lumiform provides you with a a tracking system that logs each finding, assigned responsibility, target completion date, and verification of correction. You can then use trend analysis to identify recurring issues across departments or equipment types. It’s also possible to compare audit scores over time to measure overall safety program effectiveness. Remember to review previous audit findings at the start of each new audit to verify sustained compliance.

Reference OSHA standards (29 CFR 1910 for general industry), industry-specific guidelines from associations like ANSI or NFPA, and any state or local regulations applicable to your facility. Consider international standards like ISO 45001 if relevant to your operations.

Analyze your facility’s incident history and near-misses to add specific checkpoints addressing your unique risks. Incorporate questions about specialized equipment or processes particular to your manufacturing operations. Consider your facility layout, worker demographics, and production schedule when modifying sections. Review and update the customized checklist every year to reflect changing conditions.