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Poka Yoke in manufacturing template

This Poka Yoke in manufacturing template helps you reduce errors in production and makes it easier to resolve any issues you may have. Save time, money, and materials with a Poka Yoke system.

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Poka Yoke in manufacturing template


Full name
Date and time of report


What is the issue or issues that is recurring?
What is causing this to happen?
Can you introduce a mechanism to stop the error from occuring?


Which Poka Yoke method is most appropriate to resolve this error (contact, constant number, or sequence)?
What will happen as a result of your chosen Poka Yoke that signals an error has been made/stops the process from continuing?
Is the end product similarly mistake-proof (i.e. it can only be used one way)?
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Implementing Poka Yoke in manufacturing with Lumiform

Using Poka Yoke in manufacturing helps maintain workplace safety,, product quality, and customer satisfaction in a business. Making sure that production proceeds in spite of human error, and eventually training employees to notice and avoid their errors, is a massive win for any business.

Poka Yoke can be done in a variety of ways, all fairly specific to the type of error you are encountering. What all Poka Yoke systems have in common though, is that they raise awareness of defects and present blueprint for dealing with these defects.

This Poka Yoke inspection template is easy to adapt to whatever industry you wish. After downloading it, you can ensure all of your employees have a digital copy to refer back to in case of any future questions. And you can resuse the same template each time there is a recurring issue that needs attention.

Lumiform users can enjoy features such as

  • a simple interface
  • unlimited queries, schedules, forms
  • analytics
  • text and photo comments
  • QR codes
  • custom reports
  • advanced user management

  • Using a Poka Yoke template to codify workplace practices is a valuable step towards running your business the way you imagine it running.

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