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Total Productive Management Checklist Template

To establish a TPM programme in order to improve your production processes, you need to perform preliminary assessments and prepare your team for the new program you are introducing. You should follow this initial step with a 5s Audit and an OEE Report in order to successfully introduce your TPM program and have your operations running smoothly.

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Total Productive Management Checklist Template

Preliminary Check

Has pilot area been tested?
Have processes been reviewed and areas for improvement been identified?

Autonomous Maintenance

Has a team been established by management?
Does every team member have a precisely defined role?
Has a daily walk-around checklist been developed?
Has the walk-around inspection been performed regularly for 1 month?
Is there an accountability process in place to address identified issues in a timely manner?

Education & Training

Have all employees associated with the focus equipment received TPM training and are aware of the principles?
Is the training documented and updated?
Are all training materials been obtained?

Safety & Environmental Management

Has the 6s prerequisite been achieved for the equipment area?
Has an EHS risk assessment been completed?
Is everyone involved aware of specific hazards and measures that must be maintained?
Are safety checks incorporated into daily walk-around inspections?

Planned Maintenance

Has the following information related to the equipment been obtained?
Have preventative maintenance requirements been established for the equipment at a defined frequency?

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