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OSHA crane inspection checklist

OSHA crane inspection checklist

Maintain crane safety and compliance with our detailed OSHA inspection checklist. Identify potential issues, ensure safety, and maintain high standards.

Use this template
or download pdf
OSHA crane inspection checklist

Maintain crane safety and compliance with our detailed OSHA inspection checklist. Identify potential issues, ensure safety, and maintain high standards.

Use this template
or download pdf

About the OSHA crane inspection checklist

An OSHA crane inspection checklist template is essential for ensuring the safety and compliance of your cranes with Occupational Safety and Health Administration (OSHA) standards. This template provides your team with a structured approach to evaluating crane conditions, ensuring all critical areas are addressed.

Using this checklist, you can identify potential crane issues, enhance safety, and ensure regulatory compliance. This checklist supports proactive safety management, enabling thorough inspections and timely interventions.

Boost safety strategy to ensure your cranes remain in optimal condition.

The primary purpose of our OSHA crane inspection checklist template is to provide a comprehensive framework for maintaining the safety and compliance of your cranes. This template ensures all critical areas are covered, helping your team manage inspection tasks and ensure safety. By using this checklist, you can streamline the inspection process, address issues early, and enhance the overall safety of your operations.

Regular inspections help prevent accidents and ensure that your cranes remain in optimal condition. It supports a proactive approach with detailed documentation and regular assessments. Ultimately, this checklist fosters a safe working environment, leading to improved safety and compliance for your organization.

Key elements of the OSHA crane inspection checklist template

Our checklist includes essential components to ensure thorough evaluations:

  • Pre-inspection information: Record details such as the crane model, serial number, and inspection date. This foundational information ensures accurate documentation and aids in tracking inspection history, making it easier for your team to monitor compliance and identify recurring issues.
  • Structural components: Assess the condition of the crane’s structural components, including the boom, jib, and tower. Check for signs of wear, cracks, or other damage that could compromise the crane’s integrity and safety.
  • Mechanical systems: Inspect the crane’s mechanical systems, including the hoist, wire ropes, and brakes. Ensure these components are functioning properly and are well-maintained to prevent mechanical failures during operation.
  • Electrical systems: Verify the condition of the crane’s electrical systems, including controls, wiring, and safety devices. Ensure all electrical components are in good working order to prevent electrical hazards and ensure safe operation.
  • Safety features: Confirm the presence and functionality of safety features such as load indicators, limit switches, and emergency stop controls. These features are crucial for preventing accidents and ensuring the crane operates safely within its limits.
  • Operational checks: Conduct operational checks to ensure the crane functions correctly during lifting and maneuvering activities. Verify that all controls respond appropriately and that the crane operates smoothly and safely.
  • Documentation and follow-up: Maintain comprehensive records of inspections and any corrective actions taken. This ensures transparency and supports continuous improvement in safety practices, providing a clear history of efforts and facilitating future planning.

Each section guides your team through essential inspection tasks, ensuring nothing is overlooked. This comprehensive approach drives successful safety management, promoting security and compliance within your organization’s crane operations.

Get started with Lumiform’s OSHA crane inspection checklist template

Ready to enhance your crane safety and ensure compliance? Download Lumiform’s free OSHA crane inspection checklist template today and implement a robust strategy for managing crane safety. Our user-friendly template will help your team ensure safety, prevent issues, and maintain high standards.

Act now. Take the first step towards a safe working environment and peace of mind! Download your free template and set new standards with Lumiform.

Related categories

  • Health and safety management templates
  • Construction templates
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  • Workplace safety templates
Preview of the template
Page 1
General Information
Crane ID/Serial Number
Crane Make/Model
Crane Capacity (tons)
Inspection Date
Inspector Name
Structural Components
Boom - Condition of structural members
Boom - Presence of cracks, damage, deformation
Jib - Condition of structural members
Jib - Presence of cracks, damage, deformation
Mast/Tower - Condition of structural members
Mast/Tower - Presence of cracks, damage, deformation
Crane Base - Condition of structural members
Crane Base - Presence of cracks, damage, deformation
Mechanical Components
Hoist Ropes - Proper reeving
Hoist Ropes - Condition (no broken wires, kinks, etc.)
Hook - Condition (no cracks, deformation, etc.)
Hook - Latch operation
Sheaves - Condition (no excessive wear, cracks, etc.)
Gears/Bearings - Condition (no excessive wear, noise, etc.)
Clutches/Brakes - Proper operation
Safety Devices
Boom Angle Indicator - Presence and function
Load Moment/Overload Indicator - Presence and function
Anti-Two Block Device - Presence and function
Crane Level Indicator - Presence and function
Other Checks
Operator's Manual - Present on crane
Safety Labels/Decals - Legible and in place
Baseline/Periodic Load Test - Performed as required
Inspection/Test Records - Available and up-to-date

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Related resources

Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

Read in-depth guides covering key topics related to this article.

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Template collections

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Use cases

Check out how the Lumiform software can be utilized for related use cases.

Crane safety softwareOSHA compliance softwareEquipment maintenance software 
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Other resources

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6 main types of maintenanceInspections made easyHow to evaluate compliance measures4 benefits of safety management and how to communicate them

Frequently asked questions

What is the OSHA standard for cranes?

OSHA’s crane standards cover everything from inspection frequency and safety devices to operational procedures. They also require proper documentation of inspections and detailed records of any repairs or maintenance. For example, OSHA requires daily and monthly inspections for most cranes, with more thorough annual inspections by a certified inspector.

What are the most common issues found during crane inspections?

Crane inspections often reveal worn hoist ropes, cracks in the boom or jib, and malfunctioning safety devices like load indicators. Other frequent issues include damaged hooks, excessive wear on sheaves, and improper reeving. Catching these problems early prevents larger failures and keeps the crane operating safely.

What should I do if I find a structural defect in the crane during inspection?

If you find a structural defect during an inspection, stop using the crane right away. Document the issue with detailed notes and photos, and report it to your supervisor or maintenance team. A qualified professional should assess and repair the defect before putting the crane back into operation.

What’s the difference between a daily crane inspection and a more thorough monthly check?

Daily inspections focus on basic operational components like hoist ropes, hooks, and safety devices to ensure the crane is safe to use. Monthly inspections are more detailed, covering structural integrity, mechanical wear, and more in-depth checks on all moving parts.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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