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Ensure Work Safety with OSHA Inspection Checklists

Comply with safety and health guidelines for the workplace using OSHA inspection checklists. Learn step by step how to implement them in your company.

See our ready-made templates:

OSHA Self Inspection Checklist Template

Use this OSHA self-inspection checklist template to conduct a self-assessment of your company's compliance with OSHA guidelines.

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OSHA Construction Site Safety Inspection Checklist Template

With this OSHA construction inspection checklist template, you get insight into the condition of your worksite and whether it is compliant.

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OSHA PPE Inspection Checklist Template

This OSHA PPE Checklist contains 17 general inspection items to determine the need of PPE in protecting the workers.

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OSHA Scaffolding Inspection Checklist

Use this OSHA scaffolding inspection checklist template to inspect scaffolds before each work shift and after any event that may have caused damage.

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OSHA Toolbox Talk: Confined Space

Use this template for occupational safety instruction.

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What are OSHA Inspection Checklists?


OSHA inspection checklists are documents used to ensure that a workplace is compliant with all the safety and health guidelines by the Occupational Safety and Health Administration (OSHA). This involves both OSHA self-inspection checklists and the checklist used during formal inspections.


OSHA usually conducts safety inspections due to the requests and complaints filed by workers about their unsafe work environment. And, usually, complaints are collected and arranged into a formal inspection request by the workers' union.


After receiving a formal request, OSHA may conduct a thorough or partial inspection depending on the nature of the complaints they received. If a violation against safety and health protocols is found, OSHA will issue a citation to fix the violation and penalties.


However, please note that this procedure only applies to entities covered by the OSHA. If not, then the request for an inspection may not be honored.



In this article, the following points are explained:


1. Priorities of the OSHA safety inspection


2. Step by step process of an OSHA inspection


3. What OSHA self inspection checklists are


4. How to complete OSHA inspection checklists via App


Our tip:

Conduct this checklist easily and digitally via mobile app and save 50% of your inspection time. Try for free now


Priorities of the OSHA Safety Inspection


After receiving and analyzing the formal request for inspection from the union of workers, OSHA will then make a list of what to focus on during the inspection. Doing so will ensure that time usage is efficient for both the employees and employers. This will especially benefit OSHA since they have many inspection requests to handle, and they need effective management to carry out their duties.


Below is the order of priority of which OSHA prioritizes requests for inspection:

  1. Imminent danger to life - These are workplaces that involve safety and health hazards that may cause loss of life or serious injuries.
  2. Severe injuries and illnesses - These are workplaces that have reports of high numbers of workplace-related injuries and illnesses.
  3. Worker complaints - These are workplaces with complaints from workers that have allegations of safety and health hazards.
  4. Referrals - These are workplaces that have been referred for inspections by various government agencies.
  5. Targeted inspections - These are industries that inherently have high hazard ratings.
  6. Follow-up inspections - These are workplaces that have been recently inspected and need fixing violations mentioned in the given citation by OSHA.


Step by Step Process of an OSHA Inspection


Due process is involved before, during, and after conducting an OSHA inspection. Below are the steps involved in the whole inspection process. Also, take note that one or more steps might be removed depending on the nature of the priority it falls in.


1. Step: Calling an Inspection


The first step in the process of OSHA inspection is calling for an inspection. This may either be from the union of workers collecting complaints and filing an official request. Or government officials are filing a referral to inspect a specific entity. Calling OSHA is the best way to request an inspection for emergency complaints aside from submitting a formal complaint form.


Depending on the contents of the complaint, OSHA may prefer to investigate by sending a fax to the employer inquiring about the mentioned hazard in the complaint letter. But if the complaint specifies the need for an actual inspection, then OSHA will need to do so.


2. Step: Inspection Preparation


After sending an official complaint letter, the union of workers that filed it must prepare for the inspection. Usually, inspections occur 30 days after sending the letter of complaint.


To prepare for the inspection, OSHA recommends workers who filed a complaint review the OSHA standards and submitted complaint letters. Also, it is recommended to prepare their comments that they'll give to the inspectors and select a worker representative that will accompany the inspector during the inspection.


3. Step: Opening Conference


Upon the arrival of the OSHA inspector at the workplace, the inspection will start by holding a brief opening conference with the management representative and worker representative. During the meeting, the inspector will explain the purpose of the inspection and state all the hazards mentioned in the complaint letter.


4. Step: Walkaround


After the opening conference, the inspector, management representative, and worker representative will check the alleged safety and health hazards mentioned in the complaint letter. The inspector will then determine if the suspected hazards are worthy of concern and correction using the safety inspection checklist. Depending on the inspector's decision, they may continue to inspect other facilities that were not mentioned in the complaint letter.


During the walkaround, the inspector also has the right to interview publicly or privately any employees. Depending on the circumstances, the inspector may also interview employees outside the workplace and after working hours.


Aside from the OSHA inspection checklists, the inspectors may also have instruments to measure hazards such as fumes, dust, and noise. The employer and employees are required to cooperate during the usage of these testing instruments.


5. Step: Closing Conference


The closing conference is conducted after the walkaround, and this will be the time for the inspector to discuss all the "apparent violations" found during the inspection. Also, the inspector will state all the recommendations on how to address these "apparent violations," such as paying fines, correcting hazards, and meeting deadlines to correct these violations.


After the inspection, OSHA may issue citations and penalties to the employers whose violations were found against OSHA standards and guidelines. It may take OSHA a maximum of six months to issue a citation.



What are OSHA Self Inspection Checklists?


Self-inspection checklists are a guide provided by OSHA and state governments that aims to guide employers on making the workplace safe for their workers.


OSHA recommends self-inspections to ensure that the workplace is safe and that workers' health is protected. That is why it is recommended to use the OSHA Inspection Checklist General Industry to serve as a guide during self-inspection and can be found on the OSHA website.


The questions in the OSHA self-inspection checklists are easy to understand. They are all about health programs, safety protocols, usage of PPE, handling of volatile materials, ease of access, and security. Although following this checklist does not cover all the avenues of safety that may be brought up during inspection, this will significantly improve the workplace's safety and lessen the possible violations found.



Complete OSHA inspection checklists via App


A digital tool like Lumiform helps you perform your regular inspections easily and quickly. Gone are the days when you have to fight your way through mountains of paper. With Lumiform, you have all the templates you need right at your fingertips on your smartphone or tablet via the app - even when you're offline.


Take advantage of a modern, digital tool for your OSHA inspection checklists:


  • Get started digitally right away by OSHA checklist templates from the Lumiform library, or digitize your existing paper forms.
  • Perform every OSHA inspection from your smartphone or tablet via the app, which is possible offline and online.
  • Schedule the OSHA inspections and receive notifications about upcoming or missed appointments.
  • Capture an unlimited number of evidence photos and add detailed notes to make your inspection reports more clear
  • Generate reports automatically to share with other responsible employees or your team. And save yourself all the post-processing time.
  • Evaluate your collected information with the help of the analysis dashboard and derive measures for the workplace's safety in your company from your results.



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