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Crane Inspection Checklist Template

With this template you can make a crane inspection following the OSHA 1910.179 standard.

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Hoist Details
Hoist Details
Crane identification number
Maximum Rated Capacity Working Load Limit
Time on site
Job number
Hour meter reading
Date of Manufacture
Photo of the hoist
Any other comments
Hoist
HOIST
Wire Rope condition
Wire Rope Guide condition
Wire rope drum is free from any backlash play.
Hook and safety catch
Wire Rope Anchor
Sheave radius and condition
Working height limit switches
Working height limit switch Adjustment
Hoist motors
Air gap
Couplings
Transmission is free from noise and vibration
Gear box is free from Oil leaks
Mountings
Overall visual condition10=Good.1=Bad
Cross travel
CROSS TRAVEL
Cross travel wheels
Overall wear condition.10=good.1=bad
Cross travel guide rollers
Transmission is free from noises and vibrations
Overall Wear condition. 10=good.1=bad
Couplings
Gears and keyways
Cross travel Motors
Air gaps
Gear box is free from Oil leaks
Mountings
Cross travel buffers
Cross travel Limit switches and control sensors
Long travel
LONG TRAVEL DRIVES
Long travel wheels
Overall Wear condition.10=good.1=bad
Transmission is free from noises and vibrations
Wear condition. 10=good.1=bad
Couplings
Gears and keyways
Motors
Air gap
All gear boxes free of Oil leaks
Mountings
Long travel buffers
Limit switches and control sensors
Electrical
ELECTRICAL
Collectors
Collector shoe condition.10=good.1=bad
Busbar
Busbar signage
Control box condition
Control box
Contactors and control electrics
Cables and catenary
Pendant / radio TX
Isolators
Isolator signage
Tow arm and trolleys
Structure
Structure
Year of Manufacture or when the last 10 year inspection was completed
Hoist is over 10 years old
Has a continued safe operation inspection been completed
the following is an extract from the Australian Standards. 1418. This crane is now outside of the Australian standards and should be tagged out until remedial action can be performed that meets the below standard 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure. The assessment shall also be undertaken where maintenance records indicate repeated failures of any critical component or where the crane has been subjected to an overload greater than 10% of the safe working load for either or both the structure and hoist.
Is the crane in suitable condition to return into operation safely
Crane has been removed from service and is now TAG OUT.
How old do you think the crane may be
Is the crane looking and performing in a manner that you feel is suitable for you to allow for the release of the crane back into service until an inspection for the safe continued use can be conducted?
Returned into active service...BUT revision of all crane operations and past life history to be conducted and a suitable maintenance programme promptly scheduled.
Crane has been removed from service and is now TAG OUT.
Is the Crane structure over 25 years old.
Has a 25 year inspection been completed
A Crane Gantry has a maximum of 25 year life span. After this time period the crane must be removed from service and be fully dismantled and internally inspected, all worn items wear items and fatigue points are to be replaced, repaired or modified to meet the latest edition of the Australian Standards covering that type of crane or just sold as scrap steel. This CRANE HAS BEEN TAGGED OUT and must not be used until remedial works have been completed. 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure.
Please note that the working life of a Crane is a Maximum of 10 years from the date of first service, regardless of the frequency of use.
General Items
GENERAL ITEMS
Signage general
Compass signage
Crane free from deformations and damage.
Crows nest / service access
Access ladder condition
Any comments
annotation!!!
Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.
Time off site
Next routine inspection and service due
Customer to sign
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Please note that this checklist template is a hypothetical appuses-hero example and provides only standard information. The template does not aim to replace, among other things, workplace, health and safety advice, medical advice, diagnosis or treatment, or any other applicable law. You should seek your professional advice to determine whether the use of such a checklist is appropriate in your workplace or jurisdiction.
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