Manual Chain Hoist Inspection Checklist Template - FREE PDF

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Manual chain hoist inspection checklist template

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Use this template with Lumiform

Customize this template or build your own
Fill out templates via mobile app
Get reports and analyse your data

Prices start from ░░░ per month

Book a demo

Learn more

This manual chain hoist inspection checklist template transforms your safety compliance from reactive to proactive. We created this template to give maintenance teams a comprehensive framework for both daily operator checks and detailed periodic inspections required by ASME B30.16 standards. The checklist methodically walks through each inspection point—from hook throat deformation and chain elongation to brake function and structural integrity.

You can quickly flag issues with pass/fail criteria while maintaining digital records that demonstrate your commitment to workplace safety. The template’s structure ensures nothing gets overlooked, preventing the costly equipment failures and safety incidents that occur when small issues compound over time.

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Frequently asked questions

What specific components should I inspect on a manual chain hoist daily?

Focus on the load chain for deformation or excessive wear, hooks for cracks or throat opening expansion, the brake system for proper engagement, and control mechanisms for smooth operation. Also check chain guides, sprockets, and end anchors to ensure secure attachment. This quick visual and operational assessment takes just minutes but can prevent major failures during operation.

What’s the difference between frequent and periodic inspections on this checklist?

Frequent inspections are visual checks performed daily or before each shift by operators, focusing on obvious defects and operational issues. Periodic inspections are more comprehensive, requiring partial disassembly, detailed measurements, and thorough examination of all components by qualified personnel. Our template includes sections for both inspection types with appropriate detail levels.

When should a manual chain hoist be removed from service based on inspection results?

Remove the hoist immediately if you find cracked hooks, excessive hook throat opening (over 15% expansion), twisted or damaged chain links, malfunctioning brakes, or structural damage to the frame. The checklist includes critical failure thresholds that trigger automatic “remove from service” notifications when these dangerous conditions are detected.

This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.