Forklift hazard identification checklist

When you identify a hazard, document it immediately and assess its severity. For critical safety issues, stop operations until the hazard is addressed. For less urgent concerns, create an action plan with clear responsibilities and timelines for resolution. Always follow up to verify that corrective actions have been completed effectively.

Primary responsibility falls to forklift operators who should complete the checklist before each shift. However, supervisors should periodically verify completion and review findings. Safety managers should analyze trends from completed checklists to identify recurring issues and implement systemic improvements to your workplace safety program.

Start with a group training session explaining each item’s importance and proper assessment methods. Demonstrate a complete inspection, then have each operator perform one under supervision. Provide feedback and clarification where needed. Follow up with periodic refresher training and emphasize that thorough inspections protect everyone’s safety.

Review your facility’s layout, operations, and past incident reports to identify unique hazards. Add specific items addressing these risks while keeping the core safety categories intact. Consider your equipment models, environmental factors, and operational procedures. Update the checklist whenever you introduce new equipment or change workflows.