LPG Gas Cylinder Safety Checklist Template - Free PDF

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LPG gas cylinder safety checklist

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Use this template with Lumiform

The Lumiform application helps frontline teams uphold internal standards effortlessly.

Customize this template or build your own
Fill out templates via mobile app
Assign and track corrective actions
Get reports and analyse your data

Prices start from ░░░ per month

Book a demo

Learn more

The LPG Gas Cylinder Safety Checklist helps you systematically inspect, document, and track the condition of gas cylinders across your operations. Unlike generic safety forms, this template specifically addresses the unique hazards of LPG storage and handling, from cylinder integrity to proper ventilation requirements.

When a manufacturing facility discovered inconsistent inspection practices across different shifts, this checklist standardized their approach, preventing a potential leak incident by identifying a damaged pressure relief valve that might otherwise have been overlooked. We designed this template to help you maintain compliance with OSHA standard 1910.110, which requires employers to determine that compressed gas cylinders are in safe condition through visual inspection.

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Cylinder Inspection

Is the cylinder exterior free from dents, cuts, or other damage?

Is the cylinder valve in good working condition?

Is the cylinder's expiration date valid?

Is the cylinder weight as per the specifications?

Is the cylinder's safety release valve functioning properly?

Cylinder Placement

Is the cylinder placed on a stable, level surface?

Is the cylinder placed away from heat sources or open flames?

Is the cylinder placed in a well-ventilated area?

Is the cylinder placed away from any potential sources of ignition?

Cylinder Usage

Are the cylinder's valves opened slowly and carefully?

Are the connections to the appliance checked for leaks?

Is the cylinder kept in an upright position during use?

Is the cylinder's use monitored during operation?

Is the cylinder's valve closed when not in use?

Cylinder Storage

Is the cylinder stored in a well-ventilated area?

Is the cylinder stored away from heat sources or open flames?

Is the cylinder stored away from any potential sources of ignition?

Is the cylinder stored in an upright position?

Is the cylinder's valve closed during storage?

Frequently asked questions

What should I look for when inspecting an LPG cylinder’s exterior?

Focus on dents, bulges, excessive rust, and signs of heat damage like scorching or discoloration. Run your hand over the cylinder surface to feel for irregularities. Pay special attention to the foot ring and collar areas where damage often occurs during handling. Remember that even small dents can compromise cylinder integrity under pressure.

How often should I complete an LPG gas cylinder safety checklist?

Complete the checklist before each new cylinder installation, after any cylinder movement or transport, and at regular intervals during extended use—typically monthly for active cylinders. Facilities with heavy usage should consider weekly inspections. Always perform an inspection after any incident that might have affected the cylinder’s integrity.

Who should be responsible for completing the LPG cylinder safety checklist?

Assign this responsibility to staff members who regularly work with the cylinders and have received proper training on LPG hazards and safety protocols. Typically, this includes maintenance personnel, safety officers, or designated operators. Ensure they understand what they’re inspecting and the importance of accurate documentation.

This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.