Warehouse Safety Audit Checklist – Free PDF Template

Warehouse safety audit checklist template

We designed this warehouse safety audit checklist to help you conduct thorough safety evaluations that meet OSHA compliance requirements while protecting your workforce. It specifically addresses hazards across four critical domains: general facility safety, material handling equipment, personal protective equipment, and hazardous materials management.

According to BLS data, warehouse workers in the US face an injury rate of 4.8 per 100 employees. This checklist serves as your starting line of defense in preventing accidents and maintaining regulatory compliance. The structured yes/no/not applicable format allows you to quickly identify non-compliance areas that require immediate attention.

Related categories

Preview of the template

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General Safety

Are fire extinguishers accessible and in good working condition?

Are emergency exits clearly marked and unobstructed?

Are aisles and walkways clear of clutter and tripping hazards?

Are electrical cords and cables properly secured and not creating trip hazards?

Material Handling

Are forklifts and other equipment in good working condition?

Are employees trained in proper material handling techniques?

Are heavy or bulky items stored at appropriate heights?

Personal Protective Equipment (PPE)

Are employees wearing appropriate PPE for the task at hand?

Is PPE in good condition and properly maintained?

Are employees trained in the proper use and care of PPE?

Hazardous Materials

Are hazardous materials properly labeled and stored?

Are employees trained in the safe handling of hazardous materials?

Are appropriate spill kits and cleanup materials available?

Frequently asked questions

What should you do after completing a warehouse safety audit checklist?

You can use the completed checklists to create action plans for addressing identified hazards, track safety improvement trends over time, and demonstrate compliance during regulatory inspections. The historical data helps identify recurring issues that may require systemic solutions rather than quick fixes.

How can you customize this warehouse safety audit checklist for your specific facility?

Review your facility’s incident reports and near-miss data to identify unique risk areas, then add specific items addressing those concerns. Consider your warehouse specialization (cold storage, hazardous materials, etc.) and add relevant inspection points while maintaining the core safety categories in the original template.

What’s the best way to implement corrective actions identified during a warehouse safety audit?

Prioritize hazards based on severity and potential impact, assigning clear ownership and deadlines for each corrective action. On Lumiform, you can monitor progress and verify completion while conducting follow-up inspections. Communicate findings and improvements to all warehouse staff to reinforce safety culture.

This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.